Tennessee Waltz Parkway Ashland City, TN
Models HW 300, 399, 420, 520, 610
Important Definitions
Safe INSTALLATION, USE and Service
General Safety
Table of Contents
Propane Natural
Dimensions and Capacity Data
27.7 33.3
Recovery Capacities
High Altitude Installations
Introduction
LIQUefied petroleum gas models
Controls and Function
GPM LPM
Manual Reset High Limit
High Limit Switch Safety Flow Switch
Thermal Balancer
Safety Relief Valves
Tank Temperature Control
Required Ability
General
Thermometers
Drain Valve Not Supplied
Unconfined Space
Confined Space S. Installations
Canadian Installations
AIR Requirements
Leveling
Installation Clearances
Typical Boiler Installation
Venting
Vent Connection
Vent Pipe Installation
Connecting Boiler to a Common Vent
Draft Hood
Venting Sidewall Optional Power Vent System
Multiple Vent Table
Venting System
Model HW-300 Boiler
Combined Vent Sizing Tables
ONE Boiler Installed Independent of the Primary System
System Installations
Conventional Installations
LINEAR-TEMP Installations
Minimum Branch Sizes to Boilers
NO. Suggested Items for Installation
Schematic of the LINEAR-TEMPSYSTEM
Boiler Inlet Outlet Sizes
GAS Connections
Correct GAS
Purging and Sizing
Model Rated Manifold Pressure Number Input Natural Propane
Example
Specific Multiplier Gravity
GAS Pressure Regulators
Wiring Connections
Wiring
HW 300 thru 670. Natural and Propane GAS U.S. & Canada
HW 300 to
D. System
Single Stage I.I.D. Honeywell GAS Valve
LINEAR-TEMP Installations
Boilers and Secondary Circulator are Controlled by
Page
MODELS, Jucntion BOX W/4 Terminals
Canadian MODELS, Junction BOX W/6 Terminals
Canadian MODELS, Junction BOX W/6 Terminals
Schematic
MODELS, Junction BOX W/4 Terminals
MODELS, Junction BOX W/4 Terminals
USE this Table for Correct Pump and Water Pipe Size
Wiring Figures 16 and 17 on Pages 24
Piping
Commercial Boiler with Vertical Tank
Commercial Boiler with Horizontal Tank
Commercial Boiler with Vertical TANK, CER-TEMP
Wiring Figures 21 to 27 on Pages 28 to
HW-300 HW-399 HW-420 HW-520
Three HW-520s, HW-610s or HW-670s UP-FLOW Model
USE this Table for Correct Pump and Water Pipe Size
Main Burner
Operation and START-UP Instructions
Filling the System
Pilot and Main Burner
Pilot Burner Electronic Ignition
Checking and Adjusting the Input
Consumption Rate
Refer to Operating at Full Input or Full Capacity
Stage Main Burner Operation Flame Current Sensed
For Your Safety Read Before Lighting
URN Pilo T Firing VA LVE Counterclockwise
SET T HE Thermostat to Lowwest Setting
General Maintenance
Manual Reset High Limit Switch Continuity Test
Relief Valve
Internal Contaminants
Cleaning and Flushing Instructions
PRE-TROUBLESHOOTING
HOT Water Supply Boilers Preventive Maintenance
CER-TEMP 80 Recovery System Checkout Procedure
Troubleshooting
YES
Is there excessive draft conditions that may cause pilot
Burner ignition problems?
Is ceramic insulator surrounding the electrode in good
Condition not cracked or broken?
MV & MV/PV?
Replace pilot burner assembly
OFF
LED Status and Troubleshooting
Location of LEDs Flame LED Yellow
Status LED Green
No Call for Heat Not applicable None
OFF
Conditions and Exceptions
Limited Warranty