Models HW 300, 399, 420, 520, 610
Tennessee Waltz Parkway Ashland City, TN
Safe INSTALLATION, USE and Service
Important Definitions
General Safety
Table of Contents
Dimensions and Capacity Data
Propane Natural
Recovery Capacities
27.7 33.3
High Altitude Installations
Introduction
LIQUefied petroleum gas models
Controls and Function
Manual Reset High Limit
High Limit Switch Safety Flow Switch
Thermal Balancer
GPM LPM
Safety Relief Valves
Tank Temperature Control
General
Thermometers
Drain Valve Not Supplied
Required Ability
Confined Space S. Installations
Canadian Installations
AIR Requirements
Unconfined Space
Installation Clearances
Typical Boiler Installation
Venting
Leveling
Vent Pipe Installation
Connecting Boiler to a Common Vent
Draft Hood
Vent Connection
Venting Sidewall Optional Power Vent System
Multiple Vent Table
Venting System
Combined Vent Sizing Tables
Model HW-300 Boiler
System Installations
Conventional Installations
LINEAR-TEMP Installations
ONE Boiler Installed Independent of the Primary System
NO. Suggested Items for Installation
Schematic of the LINEAR-TEMPSYSTEM
Boiler Inlet Outlet Sizes
Minimum Branch Sizes to Boilers
GAS Connections
Purging and Sizing
Correct GAS
Example
Specific Multiplier Gravity
GAS Pressure Regulators
Model Rated Manifold Pressure Number Input Natural Propane
Wiring
Wiring Connections
HW 300 to
D. System
Single Stage I.I.D. Honeywell GAS Valve
HW 300 thru 670. Natural and Propane GAS U.S. & Canada
LINEAR-TEMP Installations
Boilers and Secondary Circulator are Controlled by
Page
Canadian MODELS, Junction BOX W/6 Terminals
MODELS, Jucntion BOX W/4 Terminals
Canadian MODELS, Junction BOX W/6 Terminals
Schematic
MODELS, Junction BOX W/4 Terminals
MODELS, Junction BOX W/4 Terminals
Wiring Figures 16 and 17 on Pages 24
Piping
Commercial Boiler with Vertical Tank
USE this Table for Correct Pump and Water Pipe Size
Commercial Boiler with Horizontal Tank
Wiring Figures 21 to 27 on Pages 28 to
Commercial Boiler with Vertical TANK, CER-TEMP
HW-300 HW-399 HW-420 HW-520
Three HW-520s, HW-610s or HW-670s UP-FLOW Model
USE this Table for Correct Pump and Water Pipe Size
Operation and START-UP Instructions
Filling the System
Pilot and Main Burner
Main Burner
Pilot Burner Electronic Ignition
Checking and Adjusting the Input
Consumption Rate
Refer to Operating at Full Input or Full Capacity
Stage Main Burner Operation Flame Current Sensed
For Your Safety Read Before Lighting
SET T HE Thermostat to Lowwest Setting
URN Pilo T Firing VA LVE Counterclockwise
General Maintenance
Manual Reset High Limit Switch Continuity Test
Relief Valve
Cleaning and Flushing Instructions
PRE-TROUBLESHOOTING
HOT Water Supply Boilers Preventive Maintenance
Internal Contaminants
Troubleshooting
CER-TEMP 80 Recovery System Checkout Procedure
YES
Burner ignition problems?
Is ceramic insulator surrounding the electrode in good
Condition not cracked or broken?
Is there excessive draft conditions that may cause pilot
MV & MV/PV?
Replace pilot burner assembly
LED Status and Troubleshooting
Location of LEDs Flame LED Yellow
Status LED Green
OFF
No Call for Heat Not applicable None
OFF
Limited Warranty
Conditions and Exceptions