TABLE OF CONTENTS

 

SAFE INSTALLATION, USE AND SERVICE

2

GENERAL SAFETY

3

TABLE OF CONTENTS

4

DIMENSIONS AND CAPACITY DATA

5

INTRODUCTION

7

Grounding Instructions

7

Correct Gas

7

Precautions

7

Liquid Petroleum Gas Models

7

High Altitude Installations

7

CONTROLS AND FUNCTION

8

High Limit

8

Intermittent Ignition Control Module

8

Thermal Balancer

9

Auto Reset High Limit Control

9

Safety Flow Switch

9

Safety Relief Valves

10

Tank Temperature Control

11

Thermometers (not installed)

12

DRAIN VALVE

12

GENERAL

12

Required Ability

12

Location

12

Air Requirements

13

Chemical Vapor Corrosion

13

Installation Clearances

14

Leveling

14

System Connections

14

VENTING

14

Venting the Boiler

14

Venting Maintenance

16

Venting Sidewall

16

Venting System

16

Venting Tables

17

SYSTEM INSTALLATIONS

18

Installations

18

Conventional

18

Linear Temp

18

Water Supply Line

19

Expansion Tank

19

Vent Valves

20

Manifold Headers

20

Cooling Piping

20

Circulating Pump

20

Gas Connections

20

Gas Supply Line Purging and Sizing

21

Gas Pressure Regulators

22

WIRING

23

WIRING DIAGRAMS

24-33

PIPING

34-39

OPERATION AND START-UP INSTRUCTIONS

39

Important

39

Filling the System

39

Pilot Alignment and Main Burner

39

Lighting Instructions

43-44

Checking and Adjusting Input

41

Operating Sequence

42

REMOVAL OF EXISTING BOILER FROM A COMMON VENTING SYSTEM

45

GENERAL MAINTENANCE

45

Cleaning and Flushing Instructions

46

PRE TROUBLESHOOTING

46

TROUBLESHOOTING

47-54

LIMITED WARRANTY

55

4

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A.O. Smith HW 610 warranty Table of Contents