Manuals / Baldor / Household Appliance / Home Security System

Baldor MN1928 Australia, Mexico, Singapore, Europe Southern, United Kingdom, Japan

Models: MN1928

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Baldor Electric Company

P.O. Box 2400

Ft. Smith, AR 72902-2400

U.S.A.

Visit www.supportme.net for the latest documentation and software releases.

Australia			Mexico
Australian Baldor PTY Ltd			Baldor de Mexico
Tel:	+61	2 9674 5455	Tel:	+52 477 761 2030
Fax:	+61	2 9674 2495	Fax:	+52 477 761 2010

Europe			Singapore
Baldor ASR GmbH, Germany			Baldor Electric PTE Ltd
Tel:	+49 (0)	89 905 080	Tel:	+65 744 2572
Fax:	+49 (0)	89 905 08491	Fax:	+65 747 1708

Europe (Southern)		United Kingdom
Baldor ASR AG, Switzerland		Baldor UK Ltd
Tel:	+41 52 647 4700	Tel:	+44 1454 850000
Fax:	+41 52 659 2394	Fax:	+44 1454 859001

Japan		U.S.A. (Headquarters)
Baldor Japan Corporation		Baldor Electric Company
Tel:	+81 45 412 4506	Tel:	+1	479 646 4711
Fax:	+81 45 412 4507	Fax:	+1	479 648 5792

For additional office locations visit www.baldor.com

Printed in UK

LT0202A02

E Baldor UK Ltd

Page 126

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Baldor MN1928 Australia, Mexico, Singapore, Europe Southern, United Kingdom, Japan, U.S.A. Headquarters

Contents

MOTION CONTROL Installation ManualNextMove ES Motion Controller 01/05Page Introduction Basic InstallationGeneral Information Input / Output5 Backplanes 6 Operation7 Troubleshooting SpecificationsAppendices A Appendixiv Contents MN1928General Information 1 General InformationMN1928 Baldor ASR AG1-2 General Information Safety NoticePrecautions MN1928MN1928 2.1 NextMove ES features2 Introduction Introduction2-2 Introduction MN1928H WorkBench 2.2.1 Identifying the catalog number Installed in2.2 Receiving and inspection MN19282.3 Units and abbreviations 2-4 IntroductionMN1928 3.1.1 Location requirements 3 Basic Installation3.1 Introduction Basic Installation3-2 Basic Installation 3.1.2 Installing the NextMove ES card3.1.3 Other requirements for installation Recommended specification4 Input / Output 4.2 96-pin edge connector4.1 Introduction MN19284-2 Input / Output 4.2.1 96-pin connector pin assignmentTable 1 - 96-pin connector pin assignment MN1928MN1928 4.3 Analog I/O4.3.1 Analog inputs Input / OutputMN1928 Figure 2 - AIN0 analog input wiring4-4 Input / Output AIN0Input / Output 4.3.2 Analog outputsMN1928 Figure 4 - Analog output - Demand0 shown4-6 Input / Output MN1928MN1928 4.4 Digital I/O4.4.1 Digital inputs Input / Output4-8 Input / Output 4.4.1.3 Reset input - !RSTIN4.4.1.4 Typical digital input wiring MN1928Flex+DriveII or MintDriveII MN1928Input / Output FlexDriveII / equipment outputMN1928 4.4.2 Digital outputs4-10 Input / Output 4.4.2.1 DOUT0 - DOUT74.4.2.2 DOUT8 - DOUT11 MN1928Input / Output Figure 11 - Digital outputs DOUT8-11 - DOUT8 shown4.4.3.2 DRIVEENABLEOUTPUT keyword 4.4.3 Error output - Error OutFigure 12 - Error Out level configuration 4.4.3.3 GLOBALERROROUTPUT keywordMN1928 4.5 Other I/O4.5.1 Stepper control outputs Input / OutputMN1928 4.5.2 Encoder inputs4-14 Input / Output e.g. Baldor MicroFlex, FlexDriveII, Flex+DriveII or MintDriveIIMN1928 4.5.3 USB portA and B signal Input / Outputconnector 4.5.5 Using RS2324.5.4 Serial port 4-16 Input / OutputFigure 15 - RS232 serial port connections MN1928Input / Output Serial4-18 Input / Output 4.5.6 Multidrop using RS485 / RS422Figure 16 - 4-wire RS422 multi-drop connections MN1928Figure 18 - RS485/422 cable wiring 4.5.7 Connecting serial Baldor HMI Operator PanelsFigure 17 - RS232 cable wiring MN19284-20 Input / Output 4.6.1 CAN connector4.6 CAN MN1928MN1928 4.6.2 CAN wiring4.6.2.1 Opto-isolation power requirements Input / OutputMN1928 4.6.3 CANopen4-22 Input / Output Figure 19 - Typical CANopen network connectionsInput / Output 4.6.4 Baldor CANMN1928 Figure 20 - Baldor CAN operator panel connectionschannel to operate on pins 1 and 2 of the RJ45 connectors. On the Baldor CAN node, jumper JP3 can be used to connect an internal 120Ω terminating resistor, provided the node is at the end of the network. Jumpers JP4 and JP5 can be used to configure the node ID and baud rate 4-24 Input / OutputMN1928 Enable 4.7 Connection summary - minimum system wiringFigure 21 - Example minimum system wiring Host PCTable 3 - Connector details for minimum system wiring shown in Figure signalconnector 4-26 Input / OutputMN1928 5.1 Introduction5 Backplanes Backplanes5-2 Backplanes 5.2 BPL010-501 non-isolated backplaneFigure 22 - Backplane BPL010-501 connector layout MN1928MN1928 5.2.1 Analog inputsconnector Backplanes5-4 Backplanes 5.2.2 Analog outputs demandsconnector MN1928connector 5.2.3 Digital inputs5.2.4 Digital inputs connectorconnector 5.2.5 Digital inputs5.2.6 Digital outputs connectorMN1928 5.2.7 Digital outputsconnector Backplanes5-8 Backplanes 5.2.8 Stepper axes outputsconnector MN1928MN1928 5.2.9 Stepper axes outputsconnector Backplanes5-10 Backplanes MN1928Flex+DriveII or MintDriveII connector 5.2.10 Power inputs5.2.11 Encoder input MN19285-12 Backplanes 5.2.12 Encoder input5.2.13 Serial port MN19285.3 BPL010-502/503 backplane with opto-isolator card MN1928Backplanes Figure 27 - Backplane BPL010-502/503 connector layout 5-14 BackplanesMN1928 MN1928 5.3.1 Analog inputsconnector BackplanesMN1928 5.3.1.1 Error relay connections5-16 Backplanes Figure 29 - Relay connectionsMN1928 5.3.2 Analog outputs demandsconnector Backplanes5-18 Backplanes 5.3.3 Digital inputsconnector MN1928MN1928 5.3.4 Digital inputsconnector Backplanes5-20 Backplanes 5.3.5 Digital inputsconnector MN1928MN1928 BackplanesFlex+DriveII or MintDriveII 5.3.5.2 BPL010-503 - Active low inputs 5-22 BackplanesMN1928 Figure 34 - Digital input circuit DIN16 with ‘active low’ inputsBackplanes connectorMN1928 Flex+DriveII or MintDriveII5-24 Backplanes 5.3.6 Digital outputsconnector MN19285.3.6.1 BPL010-502 - PNP outputs MN1928Backplanes 5.3.6.2 BPL010-503 - NPN outputs5-26 Backplanes 5.3.7 Digital outputsconnector MN1928MN1928 5.3.8 Stepper axes outputsconnector Backplanes5-28 Backplanes 5.3.9 Stepper axes outputsconnector MN1928MN1928 BackplanesFlex+DriveII or MintDriveII connector 5.3.10 Power inputs5.3.11 Encoder input 5-30 BackplanesMN1928 5.3.12 Encoder input5.3.13 Serial port Backplanes5-32 Backplanes MN19286.1 Introduction 6.1.1 Connecting the NextMove ES to the PC6.1.2 Installing WorkBench 6 Operation6.1.5.1 Installing the USB driver 6.1.5 Power on checks6.1.4 Preliminary checks 6-2 OperationMN1928 6.2 WorkBench6.2.1 Help file OperationMN1928 6.2.2 Starting WorkBench6-4 Operation Click Close to continueMN1928 OperationClick Scan to search for the NextMove ES 6-6 Operation 6.3 Configuring an axis6.3.1 Selecting the axis type MN19286.3.2 Selecting a scale MN1928Operation 6.3.3 Setting the drive enable output 6-8 OperationMN1928 6.3.4 Testing the drive enable output MN1928Operation 6-10 Operation 6.4 Stepper axis - testing6.4.1 Testing the output MN1928MN1928 6.5 Servo axis - testing and tuning6.5.1 Testing the demand output OperationTORQUE.4=-5 6-12 OperationMN1928 STOP.46.5.2 An introduction to closed loop control MN1928Operation 6-14 Operation MN1928In summary, the following rules can be used as a guide MN1928 OperationFigure 45 - The NextMove ES servo loop 6-16 Operation 6.6 Servo axis - tuning for current control6.6.1 Selecting servo loop gains MN1928MN1928 OperationNote The distance depends on the scale set in section MN1928 6.6.2 Underdamped response6-18 Operation Figure 46 - Underdamped responseOperation 6.6.3 Overdamped responseMN1928 Figure 47 - Overdamped responseMN1928 6.6.4 Critically damped response6-20 Operation Figure 48 - Critically damped ideal response6.7 Servo axis - eliminating steady-state errors MN1928Operation 6-22 Operation 6.8 Servo axis - tuning for velocity control6.8.1 Calculating KVELFF MN1928MN1928 OperationFigure 49 - Correct value of KVELFF 6-24 OperationMN1928 Demand velocity Measured velocity6.8.2 Adjusting KPROP MN1928Operation 6-26 Operation MN1928Figure 50 - Correct value of KPROP MN1928 6.9 Digital input/output configuration6.9.1 Digital input configuration Operation6.9.2 Digital output configuration 6-28 OperationMN1928 6.10 Saving setup information MN1928Operation 6.10.1 Loading saved information 6-30 OperationMN1928 7.1.2 SupportMe feature 7 Troubleshooting7.1.1 Problem diagnosis 7.1 Introduction7-2 Troubleshooting 7.2 NextMove ES indicators7.2.1 Status display MN19287.2.2 Surface mount LEDs D3, D4, D16 and D20 TroubleshootingMN1928 7-4 Troubleshooting 7.2.3 Communication7.2.4 Motor control SymptomServo outputs only Check that the correct encoder feedback signal TroubleshootingSymptom Servo outputs only Check that the encoder feedback signals are7-6 Troubleshooting 7.2.5 WorkBench7.2.6 CANopen Symptomexperienced a fatal number of Tx and/or Rx errors, greater than the TroubleshootingSymptom If a connection attempt using CONNECT fails then it may be becauseSymptom 7.2.7 Baldor CAN7-8 Troubleshooting MN1928Introduction 8 SpecificationsInput power 8.1.18-2 Specifications 8.1.4 Digital inputs non-isolated8.1.5 Digital inputs opto-isolated MN19288.1.7 Digital outputs - general purpose opto-isolated 8.1.8 Digital output - error output non-isolated8.1.6 Digital outputs - general purpose non-isolated Specifications8.1.11 Stepper control outputs 8.1.9 Error relay opto-isolated backplanes8.1.10 Encoder inputs 8.1.12 Serial RS232/RS485 port8.1.14 Environmental 8.1.15 Weights and dimensions8.1.13 CAN interface Specifications8-6 Specifications MN1928MN1928 A.1 Feedback cablesA Appendix A Appendix A-1A-2 Appendix MN1928Index MN1928Index Index MN1928MN1928 IndexIndex MN1928X6 screw terminal block non-isolated backplane, 5-6 opto-isolated backplanes Comment CommentsMN1928 CommentsComments MN1928Thank you for taking the time to help us Page Europe AustraliaMexico Singapore

Australia

Mexico

Europe

Singapore

Europe (Southern)

United Kingdom

Japan

U.S.A. (Headquarters)