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Baldor MN1928 installation manual 5.2 BPL010-501 non-isolated backplane, Backplanes

Models: MN1928

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5.2 BPL010-501 non-isolated backplane

This backplane provides direct connection to the NextMove ES signals without isolation. The electrical specifications of all signals are therefore the same as described in section 4.

In the following sections, the signals AGND, DGND and Shield are listed with nominal corresponding pins on the 96-pin connector, although they are all electrically connected on the backplane. The OUT COM pin on connector X11 is not connected to ground.

Some signals are duplicated on multiple identically named pins on the 96-pin connector. In these cases, only the lowest numbered pin is listed.

CAUTION: Some components are static sensitive devices. Take appropriate ESD precautions when handling the backplane.

DIN16

DIN17

DIN18

DIN19

DGND

DIN8

DIN9

DIN10

DIN11

DIN12

DIN13

DIN14

DIN15

DGND

Shield

X6

X13

DIN0

DIN1

DIN2

DIN3

DIN4

DIN5

DIN6

DIN7

DGND

Shield

X12

X4

DOUT8

DOUT9

DOUT10

DOUT11

DGND

DOUT0

DOUT1

DOUT2

DOUT3

DOUT4

DOUT5

DOUT6

DOUT7

OUTCOM

DGND

Serial

X5

X11

DGND

STEP2 -

STEP2+

DIR2 -

DIR2+

Shield

DGND

STEP3 -

STEP3+

DIR3 -

DIR3+

Shield

X10

DGND

STEP0 -

STEP0+

DIR0 -

DIR0+

Shield

DGND

STEP1 -

STEP1+

DIR1 -

DIR1+

Shield

X9

AIN0+

AIN0 -

AGND

AIN1+

AIN1 -

AGND

ERROR

!RSTIN

DGND

Shield

Encoder1

X2

Encoder0

X3

X8

+12V

-12V

+5V

DGND

DGND

DEM.0

AGND

Shield

DEM.1

AGND

Shield

DEM.2

AGND

Shield

DEM.3

AGND

Shield

X1

X7

Figure 22 - Backplane BPL010-501 connector layout

5-2 Backplanes

MN1928

Image 42

Baldor MN1928 installation manual 5.2 BPL010-501 non-isolated backplane, Backplanes, Backplane BPL010-501 connector layout

Contents

MOTION CONTROL Installation ManualNextMove ES Motion Controller 01/05Page Introduction Basic InstallationGeneral Information Input / Output5 Backplanes 6 Operation7 Troubleshooting SpecificationsAppendices A Appendixiv Contents MN1928General Information 1 General InformationMN1928 Baldor ASR AG1-2 General Information Safety NoticePrecautions MN1928MN1928 2.1 NextMove ES features2 Introduction Introduction2-2 Introduction MN1928H WorkBench 2.2.1 Identifying the catalog number Installed in2.2 Receiving and inspection MN19282.3 Units and abbreviations 2-4 IntroductionMN1928 3.1.1 Location requirements 3 Basic Installation3.1 Introduction Basic Installation3-2 Basic Installation 3.1.2 Installing the NextMove ES card3.1.3 Other requirements for installation Recommended specification4 Input / Output 4.2 96-pin edge connector4.1 Introduction MN19284-2 Input / Output 4.2.1 96-pin connector pin assignmentTable 1 - 96-pin connector pin assignment MN1928MN1928 4.3 Analog I/O4.3.1 Analog inputs Input / OutputMN1928 Figure 2 - AIN0 analog input wiring4-4 Input / Output AIN0Input / Output 4.3.2 Analog outputsMN1928 Figure 4 - Analog output - Demand0 shown4-6 Input / Output MN1928MN1928 4.4 Digital I/O4.4.1 Digital inputs Input / Output4-8 Input / Output 4.4.1.3 Reset input - !RSTIN4.4.1.4 Typical digital input wiring MN1928Flex+DriveII or MintDriveII MN1928Input / Output FlexDriveII / equipment outputMN1928 4.4.2 Digital outputs4-10 Input / Output 4.4.2.1 DOUT0 - DOUT74.4.2.2 DOUT8 - DOUT11 MN1928Input / Output Figure 11 - Digital outputs DOUT8-11 - DOUT8 shown4.4.3.2 DRIVEENABLEOUTPUT keyword 4.4.3 Error output - Error OutFigure 12 - Error Out level configuration 4.4.3.3 GLOBALERROROUTPUT keywordMN1928 4.5 Other I/O4.5.1 Stepper control outputs Input / OutputMN1928 4.5.2 Encoder inputs4-14 Input / Output e.g. Baldor MicroFlex, FlexDriveII, Flex+DriveII or MintDriveIIMN1928 4.5.3 USB portA and B signal Input / Outputconnector 4.5.5 Using RS2324.5.4 Serial port 4-16 Input / OutputFigure 15 - RS232 serial port connections MN1928Input / Output Serial4-18 Input / Output 4.5.6 Multidrop using RS485 / RS422Figure 16 - 4-wire RS422 multi-drop connections MN1928Figure 18 - RS485/422 cable wiring 4.5.7 Connecting serial Baldor HMI Operator PanelsFigure 17 - RS232 cable wiring MN19284-20 Input / Output 4.6.1 CAN connector4.6 CAN MN1928MN1928 4.6.2 CAN wiring4.6.2.1 Opto-isolation power requirements Input / OutputMN1928 4.6.3 CANopen4-22 Input / Output Figure 19 - Typical CANopen network connectionsInput / Output 4.6.4 Baldor CANMN1928 Figure 20 - Baldor CAN operator panel connectionschannel to operate on pins 1 and 2 of the RJ45 connectors. On the Baldor CAN node, jumper JP3 can be used to connect an internal 120Ω terminating resistor, provided the node is at the end of the network. Jumpers JP4 and JP5 can be used to configure the node ID and baud rate 4-24 Input / OutputMN1928 Enable 4.7 Connection summary - minimum system wiringFigure 21 - Example minimum system wiring Host PCTable 3 - Connector details for minimum system wiring shown in Figure signalconnector 4-26 Input / OutputMN1928 5.1 Introduction5 Backplanes Backplanes5-2 Backplanes 5.2 BPL010-501 non-isolated backplaneFigure 22 - Backplane BPL010-501 connector layout MN1928MN1928 5.2.1 Analog inputsconnector Backplanes5-4 Backplanes 5.2.2 Analog outputs demandsconnector MN1928connector 5.2.3 Digital inputs5.2.4 Digital inputs connectorconnector 5.2.5 Digital inputs5.2.6 Digital outputs connectorMN1928 5.2.7 Digital outputsconnector Backplanes5-8 Backplanes 5.2.8 Stepper axes outputsconnector MN1928MN1928 5.2.9 Stepper axes outputsconnector Backplanes5-10 Backplanes MN1928Flex+DriveII or MintDriveII connector 5.2.10 Power inputs5.2.11 Encoder input MN19285-12 Backplanes 5.2.12 Encoder input5.2.13 Serial port MN19285.3 BPL010-502/503 backplane with opto-isolator card MN1928Backplanes Figure 27 - Backplane BPL010-502/503 connector layout 5-14 BackplanesMN1928 MN1928 5.3.1 Analog inputsconnector BackplanesMN1928 5.3.1.1 Error relay connections5-16 Backplanes Figure 29 - Relay connectionsMN1928 5.3.2 Analog outputs demandsconnector Backplanes5-18 Backplanes 5.3.3 Digital inputsconnector MN1928MN1928 5.3.4 Digital inputsconnector Backplanes5-20 Backplanes 5.3.5 Digital inputsconnector MN1928MN1928 BackplanesFlex+DriveII or MintDriveII 5.3.5.2 BPL010-503 - Active low inputs 5-22 BackplanesMN1928 Figure 34 - Digital input circuit DIN16 with ‘active low’ inputsBackplanes connectorMN1928 Flex+DriveII or MintDriveII5-24 Backplanes 5.3.6 Digital outputsconnector MN19285.3.6.1 BPL010-502 - PNP outputs MN1928Backplanes 5.3.6.2 BPL010-503 - NPN outputs5-26 Backplanes 5.3.7 Digital outputsconnector MN1928MN1928 5.3.8 Stepper axes outputsconnector Backplanes5-28 Backplanes 5.3.9 Stepper axes outputsconnector MN1928MN1928 BackplanesFlex+DriveII or MintDriveII connector 5.3.10 Power inputs5.3.11 Encoder input 5-30 BackplanesMN1928 5.3.12 Encoder input5.3.13 Serial port Backplanes5-32 Backplanes MN19286.1 Introduction 6.1.1 Connecting the NextMove ES to the PC6.1.2 Installing WorkBench 6 Operation6.1.5.1 Installing the USB driver 6.1.5 Power on checks6.1.4 Preliminary checks 6-2 OperationMN1928 6.2 WorkBench6.2.1 Help file OperationMN1928 6.2.2 Starting WorkBench6-4 Operation Click Close to continueMN1928 OperationClick Scan to search for the NextMove ES 6-6 Operation 6.3 Configuring an axis6.3.1 Selecting the axis type MN19286.3.2 Selecting a scale MN1928Operation 6.3.3 Setting the drive enable output 6-8 OperationMN1928 6.3.4 Testing the drive enable output MN1928Operation 6-10 Operation 6.4 Stepper axis - testing6.4.1 Testing the output MN1928MN1928 6.5 Servo axis - testing and tuning6.5.1 Testing the demand output OperationTORQUE.4=-5 6-12 OperationMN1928 STOP.46.5.2 An introduction to closed loop control MN1928Operation 6-14 Operation MN1928In summary, the following rules can be used as a guide MN1928 OperationFigure 45 - The NextMove ES servo loop 6-16 Operation 6.6 Servo axis - tuning for current control6.6.1 Selecting servo loop gains MN1928MN1928 OperationNote The distance depends on the scale set in section MN1928 6.6.2 Underdamped response6-18 Operation Figure 46 - Underdamped responseOperation 6.6.3 Overdamped responseMN1928 Figure 47 - Overdamped responseMN1928 6.6.4 Critically damped response6-20 Operation Figure 48 - Critically damped ideal response6.7 Servo axis - eliminating steady-state errors MN1928Operation 6-22 Operation 6.8 Servo axis - tuning for velocity control6.8.1 Calculating KVELFF MN1928MN1928 OperationFigure 49 - Correct value of KVELFF 6-24 OperationMN1928 Demand velocity Measured velocity6.8.2 Adjusting KPROP MN1928Operation 6-26 Operation MN1928Figure 50 - Correct value of KPROP MN1928 6.9 Digital input/output configuration6.9.1 Digital input configuration Operation6.9.2 Digital output configuration 6-28 OperationMN1928 6.10 Saving setup information MN1928Operation 6.10.1 Loading saved information 6-30 OperationMN1928 7.1.2 SupportMe feature 7 Troubleshooting7.1.1 Problem diagnosis 7.1 Introduction7-2 Troubleshooting 7.2 NextMove ES indicators7.2.1 Status display MN19287.2.2 Surface mount LEDs D3, D4, D16 and D20 TroubleshootingMN1928 7-4 Troubleshooting 7.2.3 Communication7.2.4 Motor control SymptomServo outputs only Check that the correct encoder feedback signal TroubleshootingSymptom Servo outputs only Check that the encoder feedback signals are7-6 Troubleshooting 7.2.5 WorkBench7.2.6 CANopen Symptomexperienced a fatal number of Tx and/or Rx errors, greater than the TroubleshootingSymptom If a connection attempt using CONNECT fails then it may be becauseSymptom 7.2.7 Baldor CAN7-8 Troubleshooting MN1928Introduction 8 SpecificationsInput power 8.1.18-2 Specifications 8.1.4 Digital inputs non-isolated8.1.5 Digital inputs opto-isolated MN19288.1.7 Digital outputs - general purpose opto-isolated 8.1.8 Digital output - error output non-isolated8.1.6 Digital outputs - general purpose non-isolated Specifications8.1.11 Stepper control outputs 8.1.9 Error relay opto-isolated backplanes8.1.10 Encoder inputs 8.1.12 Serial RS232/RS485 port8.1.14 Environmental 8.1.15 Weights and dimensions8.1.13 CAN interface Specifications8-6 Specifications MN1928MN1928 A.1 Feedback cablesA Appendix A Appendix A-1A-2 Appendix MN1928Index MN1928Index Index MN1928MN1928 IndexIndex MN1928X6 screw terminal block non-isolated backplane, 5-6 opto-isolated backplanes Comment CommentsMN1928 CommentsComments MN1928Thank you for taking the time to help us Page Europe AustraliaMexico Singapore