41

40

39

FIGURE 45

9.Install the side cover seal(39) on tool 297675 so that the seal’s lip groove rests against the large diameter of the tool. Insert the tool with the seal installed into the side cover and using a mallet drive the seal into place. Install the o-ring(40) in its groove on the side cover. (See Figure 45)

Pack the output shaft roller bearings in the side cover and housing with a general purpose lithium base grease (Ford Chassis grease ESA-M1C75-B). Lubricate the seals in the side cover and housing using a portion of the same grease.

10.Install the side cover(41) onto the output shaft(35). Turn the adjusting screw(36) counterclockwise with a 9mm socket until finger tight, then back off an eighth of a turn. (See Figure 46)

NOTE: Be sure output shaft has contacted side cover prior to backing off an eighth turn.

36

35

41

FIGURE 46

Prior to inserting the output shaft into the housing, wrap a single layer of masking tape around the splines and threads to protect the housing seal. Lubricate the exterior of the tape with a lithium base grease (Ford Chassis grease ESA-M1C75-B) and insert the shaft and side cover assembly into the housing with a twisting motion. (See Figure 47)

FIGURE 47

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BENDIX SD-30-4250 manual