SERVICE PROCEDURE D24-III

Main Burner Operation Testing

DANGER

120 volt exposure. To avoid personal injury, use caution while performing this procedure.

CAUTION

Be Careful When Making Voltage

Measurements or Jumping Terminals

Not to Damage or Deform Connectors or

Connector Pins.

 

 

 

 

 

Checking MV &

 

Condition:

 

 

MV/PV control plug

 

 

pins to gas valve

Main burner will not light,

 

for 24 volts output

Display shows “Heating” under temperature

 

during heating

 

setpoint.

 

cycle (pilot must be

Tank is cold.

 

lit with no

 

 

 

 

 

sparking).

 

Is Pilot lit?

N

See “Pilot Will Not

 

 

Light”

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

114

Does control board continue to spark with

Y

See “Pilot Lights, No Flame

 

pilot lit?

 

Signal”

 

N

 

 

 

 

 

Insert meter probes into back of

 

Be sure control display is showing “Heating”,

 

“Control” plug on control board to contact

 

 

N

 

pilot is lit and control is not sparking.

N

pins for measuring voltage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Recheck voltage across control board

 

 

Is there 22-27 volts AC across

 

 

 

 

 

 

 

pin terminals 5 & 8 (MV & MV/PV)

 

pin terminals 5 & 8? (Refer to wiring

 

 

 

 

 

 

 

 

Is voltage present?

 

 

diagram also see photo 14)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Brown wire disconnected

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

from “MV” terminal of gas

 

 

 

 

 

 

 

 

 

valve

 

Replace control board.

Ground lug of

gas valve

 

 

 

 

 

 

Check incoming gas pressure

 

 

 

 

 

 

to gas valve and manifold

Disconnect brown wire lead from

Y

pressure to burners (See next

 

“MV” terminal of gas valve.

 

p a g e f o r p r o c e d u r e f o r

Is there 22-27 volts AC across

 

checking manifold pressure). If

 

 

brown wire lead & ground?

 

 

inlet gas pressure is O.K.,

 

(see photo 15)

 

replace gas valve. (See photo

 

 

N

 

on next page for gas valve

 

 

 

 

 

 

inlet pressure tap)

Check wire harness for damage or loose

 

 

connections. Repair or replace as needed.

 

 

15

Checking main valve (MV) voltage to gas valve.

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Image 30
Bradford-White Corp D-38T-155 service manual Service Procedure D24-III, Main Burner Operation Testing, 114