SERVICE PROCEDURE D24-IV

Main Burner & Pilot

Removal and Inspection

Pilot Burner Removal

 

Pilot Shield

 

Step 1.

With burner rack removed from heater, disconnect

21

 

pilot tube connection from gas valve

 

Step 2. Remove the two pilot burner mounting screws securing the pilot and pilot shield in place.

Step 3. Remove pilot shield and pilot from burner rack.

Step 4. To install pilot burner and pilot shield, reverse above procedure. Be sure to reconnect green ground wire.

Pilot & Pilot Shield

Ground Wire

Location

Mounting Screws

 

Pilot Burner Inspection

Step 1. Inspect pilot for the following:

a)Broken or cracked ceramic insulators. If found, pilot must be replaced.

b)Damaged electrode or flame sense wire. If found, pilot must be replaced.

c)Oxidation build-up on flame rod. Clean flame rod or replace pilot as necessary.

Step 2. Inspect pilot orifice:

a)Remove 7/16" ferrule nut from bottom of pilot.

b)Remove pilot tube and orifice from pilot.

c)Inspect pilot tube for blockage. Clean or replace as necessary.

d)Inspect pilot orifice for blockage. Clean or replace as necessary.

Flame

Rod

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Ceramic

 

 

Insulators

Pilot

 

Orifice

Ignition

 

 

Wire

7//16"

 

ferrule

 

Nut

Flame Sense

 

Wire

 

Aluminum

 

Pilot Tubing

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Bradford-White Corp D-38T-155 service manual Pilot Burner Removal, Pilot Burner Inspection, Flame Rod, Ferrule Nut