LEGEND

AL

Alarm Relay Contacts

P1

 

 

 

Field Wiring Terminal Block

ASTAT

Aquastat

RVS

 

 

 

Reversing Valve Solenoid

BM

Blower Motor

TRANS

 

 

 

Transformer

BMC

Blower Motor Capacitor

 

 

 

 

 

 

 

 

 

 

 

Factory Low Voltage Wiring

BR

Blower Relay

 

 

 

 

 

 

 

 

 

 

 

Factory Line Voltage Wiring

CB

Circuit Breaker

 

 

 

 

 

 

 

 

 

 

 

Field Low Voltage Wiring

CC

Compressor Contactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Field Line Voltage Wiring

CO

Condensate Overflow Sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Printed Circuit Trace

COMPR

Compressor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Optional Wiring

DTS

Discharge Temp Switch

 

 

 

 

 

 

 

 

 

 

 

FP1

Water Coil Freeze Protection Sensor

 

 

 

 

 

 

 

 

 

 

 

Relay/Contactor Coil

FP2

Air Coil Freeze Protection Sensor

 

 

 

 

 

 

 

 

 

 

 

HP

High-Pressure Switch

 

 

 

 

 

 

 

 

 

 

 

 

HWG

Hot Water Generator

 

 

 

 

 

 

 

 

 

 

 

Thermistor

JW

Jumper Wire

 

 

 

 

 

 

 

 

 

 

 

LOC

Loss of Charge Pressure Switch

 

 

 

 

 

 

 

 

 

 

 

Condensate Pan

MV

Motorized Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEC

National Electric Code

 

 

 

 

 

 

 

 

 

 

 

Circuit Breaker

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Optional.

Ground

Solenoid Coil

Relay Contacts - N.C.

Relay Contacts - N.O.

Capacitor

Temperature Switch

Low Pressure Switch

High Pressure Switch

Wire Nut

Splice Cap

GLED

NOTES:

1.Compressor and blower motor thermally protected internally.

2.All wiring to the unit must comply with NEC and local codes.

3.Transformer is wired to 460 v (BLK/RED) lead for 460/60/3 units,

575 v (GRY) lead for 575/60/3. Transformer is energy limiting or may have circuit breaker.

4.FP1 thermistor provides freeze protection for water. When using anti- freeze solutions, cut JW3 jumper.

5.Check installation wiring information for specific thermostat hookup. Refer to thermostat installation instructions for wiring to the unit. Thermostat wiring must be “Class 1” and voltage rating equal to or greater than unit supply voltage.

6.24-v alarm signal shown. For dry alarm contact, cut JW4 jumper and dry contact will be available between AL1 and AL2.

7.Transformer secondary ground via Deluxe D board standoffs and screws to control box. (Ground available from top two standoffs as shown.)

8.Aquastat is supplied with unit and must be wired in series with the hot leg to the pump. Aquastat is rated for voltage up to 277 v.

9.Blower motor is factory wired for high and low speeds. No other com-

bination is available.

10.The 460-v units using an ECM (electronically commutated motor) fan motor, modulating HWR, and/or an internal secondary pump will require a neutral wire from the supply side in order to feed the acces- sory with 265-v.

TABLE 1

 

WIRE NUMBER

 

Blower

1

2

3

4

5

Speeds

 

 

 

 

 

Factory

BM(H) to

BM(R) to

BM(M) to

Not Used

BR2(6) to

HI + MED

BR2(6)

BR2(3)

BR2(7)

 

BR2(4)

HI + LOW

BM(H) to

BM(R) to

Not Used

BM(L) to

BR2(6) to

 

BR2(6)

BR2(3)

 

BR2(7)

BR2(4)

MED + LOW

BM(H) to

BM(R) to

BM(M) to

BM(L) to

BR2(2) to

 

BR2(3)

BR2(3)

BR2(6)

BR2(7)

BR2(4)

DELUXE D CONTROLLER FAULT CODES

OPERATION

STATUS LED

TEST LED

FAULT LED

ALARM

(GREEN)

(YELLOW)

(RED)

RELAY

 

Normal Mode

ON

OFF

Note 2

Open

Deluxe D is Non-Functional

OFF

OFF

OFF

Open

Test Mode

ON

Note 2

Cycle (Note 3)

Night Setback

Flashing Code 2

Note 2

Emergency Shut Down

Flashing Code 3

Note 2

Invalid Thermostat Inputs

Flashing Code 4

Note 2

No Fault in Memory

ON

OFF

Flashing Code 1

Open

HP Fault/(Lockout) Note 1

Slow Flash/

OFF

Flashing Code 2

Open/(Closed)

(Fast Flash)

 

 

 

 

LP Fault/(Lockout) Note 1

Slow Flash/

OFF

Flashing Code 3

Open/(Closed)

(Fast Flash)

 

 

 

 

FP1 Fault/(Lockout) Note 1

Slow Flash/

OFF

Flashing Code 4

Open/(Closed)

(Fast Flash)

 

 

 

 

FP2 Fault/(Lockout) Note 1

Slow Flash/

OFF

Flashing Code 5

Open/(Closed)

(Fast Flash)

 

 

 

 

CC Fault/(Lockout) Note 1

Slow Flash/

OFF

Flashing Code 6

Open/(Closed)

(Fast Flash)

 

 

 

 

Over-Under Voltage

Slow Flash

OFF

Flashing Code 7

Open (Note 4)

Normal Mode with UPS

ON

OFF

Flashing Code 8

Cycle (Note 5)

Swapped FP1/FP2 Lockout

Fast Flash

OFF

Flashing Code 9

Closed

NOTES:

1.Status LED (GREEN) Slow Flash - Controller In - Fault Retry Mode. Fast Flash - Controller in Lock- out Mode. Slow Flash = 1 Flash per every 2 seconds. Fast Flash = 2 Flashes per every 1 second.

2.Fault LED (RED) flashes a code representing last fault in memory. If no fault in memory code 1 is flashed.

3.Cycles appropriate code, by cycling alarm relay in the same sequence as fault LED.

4.Alarm relay closes after 15 minutes.

5.Alarm relay cycles. Closed for 5 seconds and open for 25 seconds.

Fig. 16 — Units with Deluxe D Controller, Three-Phase (460/575 V)

15

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Carrier PSD006-070, PSV, 50PSH instruction manual Bmc, Compr, Wire Number, Yellow RED