Carrier PSV Good Practices, Wshp Troubleshooting, Fault Heating Cooling Possible Cause Solution

Moisture Check — To perform moisture check:

•Check that connectors are orientated “down” (or as recom- mended by equipment manufacturer).

•Arrange harnesses with “drip loop” under motor.

•Check if condensate drain is plugged.

•Check for low airflow (too much latent capacity).

•Check for undercharged condition.

•Check and plug leaks in return ducts, cabinet.

Table 38 — Good Practices

DO	DO NOT
Check motor, controls wiring, and connections thoroughly before replac-	Automatically assume the motor is bad.
ing motor.
Orient connectors down so water cannot get in. Install “drip loops.”	Locate connectors above 7 and 4 o’clock positions.
Use authorized motor and control model numbers for replacement.	Replace one motor or control model number with another (unless
	replacement is authorized).
Keep static pressure to a minimum by:	Use high pressure drop filters.
• Using high efficiency, low-static filters.	Use restricted returns.
• Keeping filters clean.
• Designing ductwork for minimum static and maximum comfort.
• Improving ductwork when replacement is necessary.
Size equipment wisely.	Oversize system then compensate with low airflow.
Check orientation before inserting motor connectors.	Plug in power connector backwards.
	Force plugs.

Table 39 — WSHP Troubleshooting

	FAULT	HEATING	COOLING	POSSIBLE CAUSE	SOLUTION
Main Power Problems		X	X	Green Status LED Off	Check line voltage circuit breaker and disconnect.
					Check for line voltage between L1 and L2 on the contactor.
					Check for 24 vac between R and C on controller.
					Check primary/secondary voltage on transformer.
HP Fault — Code 2			X	Reduced or no water flow in cool-	Check pump operation or valve operation/setting.
High Pressure				ing	Check water flow adjust to proper flow rate.
			X	Water temperature out of range in	Bring water temperature within design parameters.
				cooling
		X		Reduced or no airflow in	Check for dirty air filter and clean or replace.
				heating	Check fan motor operation and airflow restrictions.
					Dirty air coil — construction dust etc.
					External static too high. Check blower performance per
					Tables 11-13.
		X		Air temperature out of range	Bring return-air temperature within design parameters.
				in heating
		X	X	Overcharged with refrigerant	Check superheat/subcooling vs typical operating condition per
					Tables 20-30.
		X	X	Bad HP switch	Check switch continuity and operation. Replace.
LP/LOC Fault — Code 3		X	X	Insufficient charge	Check for refrigerant leaks.
Low Pressure/Loss of		X		Compressor pump down at start-	Check charge and start-up water flow.
Charge
				up
FP1 Fault — Code 4		X		Reduced or no water flow	Check pump operation or water valve operation/setting.
Water Freeze Protection				in heating	Plugged strainer or filter. Clean or replace.
					Check water flow adjust to proper flow rate.
		X		Inadequate antifreeze level	Check antifreeze density with hydrometer.
		X		Improper freeze protect setting	Clip JW2 jumper for antifreeze (10 F) use.
				(30 F vs 10 F)
		X		Water temperature out of range	Bring water temperature within design parameters.
		X	X	Bad thermistor	Check temperature and impedance correlation.
FP2 Fault — Code 5			X	Reduced or no airflow in	Check for dirty air filter and clean or replace.
Air Coil Freeze Protection				cooling	Check fan motor operation and airflow restrictions.
					External static too high. Check blower performance per
					Tables 11-13.
			X	Air temperature out of range	Too much cold vent air. Bring entering air temperature within design
					parameters.
			X	Improper freeze protect setting	Normal airside applications will require 30 F only.
				(30 F vs 10 F)
		X	X	Bad thermistor	Check temperature and impedance correlation.
	LEGEND
LED	— Light-Emitting Diode
RV	— Reversing Valve
TXV	— Thermostatic Expansion Valve

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