EFJohnson 3000 SERIES manual

SET-UP AND

ALIGNMENT

MULTI-NET ® II SWITCH

MULTI-NET®II

3000 SERIES

SWITCH

SET-UP AND

ALIGNMENT

October 2003 Supersedes: Part No. 001-3139-003/004; 5/99

Contents

Page Page Page SAFETY INFORMATION WARNING LAND MOBILE PRODUCT WARRANTY 1 INTRODUCTION 2 3000 SERIES SWITCH 3 ARCHITECTURE 4 SYSTEM RACK 5 CALL PROCESSOR 7 BASIC BOARD MODULE (BBM) 8CHANNEL INTERFACE MODULE (CIM) 9CONVENTIONAL CHANNEL MODULE (CCM) 10DISPATCH CHANNEL MODULE (DCM) 11DISPATCH INTERFACE MODULE (DIM) 12INTELLIGENT DISPATCH MODULE (IDM) 13 SYSTEM NETWORK MODULE (SNM) 14TELEPHONE INTERFACE MODULE (TIM) 15VOTER DIAGNOSTICS MODULE (VDM) 16POWER TERMINATION MODULE (PTM) 17 LOGGING ENCODER MODULE (LEM) 18 VOICE TONE MODULE (VTM) 19 WIDE AREA MODULE (WAM) 24 INTERCOM APPENDIX A ERROR MESSAGES APPENDIX B CALL SEQUENCES LIST OF FIGURES (CONT’D) LIST OF TABLES Page SECTION 1 INTRODUCTION 1.1 SCOPE OF MANUAL 1.2 DEFINITIONS Page SECTION 2 3000 SERIES SWITCH 2.1 INTRODUCTION 2.2 ELEMENTS OF THE SWITCH Table 2-1SWITCH MODULES 2.3 SWITCH MODULES (ELEMENTS) Page Figure 2-3 6-SHELFSWITCH RACK LAYOUT Figure 2-4 8-SHELFSWITCH RACK SETUP Page SECTION 3 ARCHITECTURE 3.1 INTRODUCTION 3.2 SWITCH INTERFACES Figure 3-1 MULTI-NETSYSTEM SWITCH Figure 3.3 BUS STRUCTURE DATA BUSES Figure 3-3CONTROL BUSES Figure 3-4VOICE BUSES SPECIFICATIONS SYSTEM RACK MODULES SYSTEM and SUBSCRIBER MANAGER CRT Page SECTION 4 SYSTEM RACK 4.1 TWO SHELF 3000 SERIES SWITCH Table 4-1AVERAGE VOLTAGE/CURRENT POWER Table 4-2POWER SUPPLY CONNECTIONS OFF Table 4-3POWER DISTRIBUTION CABLE VOLTAGES Table 4-4PCM CABLE LOCATION Table 4-5S1 SWITCH SETTINGS Shelf S1 Switch Settings Backplane Switch Settings PTM Switch Settings Call Processor Connection To Switch VTM PCM Bank Verification NOTE: Make sure both power supplies are turned OFF Sections Closed Sections Open Figure 4-1 2-SHELF3000 SERIES SWITCH BACKPLANE CABLES Figure 4-2 2-SHELF3000 SERIES SWITCH SETUP 4.2 FOUR SHELF 3000 SERIES SWITCH Table 4-6AVERAGE VOLTAGE/CURRENT Table 4-7POWER SUPPLY CONNECTIONS Table 4-8POWER DISTRIBUTION CABLE Table 4-9PCM CABLE LOCATION Table 4-10S1 SWITCH SETTINGS Page Page Figure 4-3 4-SHELF3000 SERIES SWITCH BACKPLANE CABLES Figure 4-4 4-SHELF3000 SERIES SWITCH SETUP 4.3 SIX SHELF 3000 SERIES SWITCH Table 4-11AVERAGE VOLTAGE/CURRENT Table 4-12BUS BAR RESISTANCE Ohm Meter Lead Positions Resistance in are not Table 4-13POWER DISTRIBUTION CABLE Table 4-14PCM CABLE LOCATION Table 4-15S1 SWITCH SETTINGS Page Ohms Center Pin of Figure 4-5SIX SHELF 3000 SERIES SWITCH BACKPLANE CABLES Page 4.4 EIGHT SHELF 3000 SERIES SWITCH Table 4-16AVERAGE VOLTAGE/CURRENT are not Table 4-17BUS BAR RESISTANCE Table 4-18POWER DISTRIBUTION CABLE Table 4-19PCM CABLE LOCATION Table 4-20S1 SWITCH SETTINGS Page Page Figure 4-7EIGHT SHELF 3000 SERIES SWITCH BACKPLANE CABLES Page Figure 4-9 2-4SHELF POWER SUPPLY INTERCONNECT Figure 4-10 6-8SHELF POWER SUPPLY INTERCONNECT DIAGRAM SECTION 5 CALL PROCESSOR 5.1 INTRODUCTION 5.2 DATA BUSES 1.Net Intra-TerminalData Bus (NetIDB) 2.Net Channel Status Bus (NetCSB) 5.3 CALL PROCESSOR CONTROL 5.4 ALARM CONTROL 5.5 SYSTEM ANALYZER 5.6 CALL PROCESSING Page SECTION 6 NETWORK INTERFACE MODULE (NetNIM) 6.1 DESCRIPTION 6.2 OPERATION Figure 6-1DATA BUS BLOCK DIAGRAM 6.3 SETUP PROCEDURE 6.4 ALIGNMENT SPECIFICATIONS Table 6-1NIM JUMPERS Figure 6-2NetNIM CARD EDGE LAYOUT 6Figure ALIGNMENT NetNIM (NetNIM) MODULE INTERFACE NETWORK SECTION 7 BASIC BOARD MODULE (BBM) 7.1 DESCRIPTION DIAGRAM BLOCK MODULE BOARD BASIC 1-7Figure 7.2 BBM SETUP PROCEDURE Table 7-1BASIC BOARD SWITCH SETTINGS Sec Description Table 7-2BASIC BOARD JUMPER 7.3 BBM ALIGNMENT PROCEDURES 7.4 TEST TASKS 7.5 TROUBLESHOOTING System Alignment Tone Test TIM With DID Personality Card (-660) TIM With 2WY Personality Card (-670) Page Page 7.6 DS1 DISPLAY DEFINITIONS Table 7-4DIM CARD DISPLAY/TASKS Table 7-5CCM CARD DISPLAY TASKS TASK Table 7-6CIM CARD DISPLAY/TASKS Table 7-7TIM CARD DISPLAY/TASKS Table 7-8SNM CARD DISPLAY/TASKS Table 7-9DCM CARD DISPLAY/TASKS Table 7-10IDM CARD DISPLAY/TASKS Table 7-11LEM CARD DISPLAY/TASKS DS1TASK Table 7-12GPM CARD DISPLAY/TASKS Table 7-13VDM CARD DISPLAY/TASKS 2-7Figure MODULE BOARD BASIC DIAGRAM POINTS ALIGNMENT Figure 7-3BASIC BOARD MODULE CARD EDGE LAYOUT Page SECTION 8 CHANNEL INTERFACE MODULE (CIM) 8.1 DESCRIPTION 8.2 CIM SETUP PROCEDURE Table 8-1CIM SWITCH SETTINGS Open Sections Close Sections Digital Communication Using 1-8Figure (CIM) MODULE INTERFACE CHANNEL Table 8-4CIM EXTERNAL CONNECTIONS RIM to CIM CONNECTIONS Label TB701 TB702 Figure 8-2CIM INPUT AND OUTPUT LEVELS 8.4CIM AUDIO SUMMATION PERSONALITY CARD Figure 8-3SUMMATION BOARD ALIGNMENT POINTS DIAGRAM Page CONVENTIONAL CHANNEL MODULE (CCM) SECTION 9 CONVENTIONAL CHANNEL MODULE (CCM) 9.1 DESCRIPTION 9.2 CCM SETUP PROCEDURE Table 9-1CCM SWITCH SETTINGS Table 9-3CCM EXTERNAL CONNECTIONS 9.3 CCM ALIGNMENT SPECIFICATIONS 1-9Figure DIAGRAM POINTS (CCM) MODULE CHANNEL CONVENTIONAL Page SECTION 10 DISPATCH CHANNEL MODULE (DCM) 10.1 DESCRIPTION 10.2 DCM SETUP PROCEDURE Table 10-1DCM SWITCH SETTINGS Table 10-2DCM JUMPER PLACEMENT Table 10-3DCM EXTERNAL CONNECTIONS 10.3 DCM ALIGNMENT SPECIFICATIONS 1-10Figure (DCM) MODULE CHANNEL DISPATCH Page SECTION 11 DISPATCH INTERFACE MODULE (DIM) 11.1 DESCRIPTION 11.2 DIM SETUP PROCEDURE Table 11-1DIM SWITCH SETTINGS Table 11-2DIM BOARD JUMPER Table 11-3BACKPLANE PLACEMENT 11.3 DIM ALIGNMENT SPECIFICATION 11.4 ALIGNMENT 11.5 TONE REMOTE DTMF OPERATION Table 11-4TONE REMOTE FORMATS Function Digits 1-11Figure Figure 11-2PTT TONE REMOTE CARD BLOCK DIAGRAM 3-11Figure CARD REMOTE TONE PTT (DIM) MODULE INTERFACE DISPATCH Page SECTION 12 INTELLIGENT DISPATCH MODULE (IDM) 12.1 DESCRIPTION Figure 12-1IDM DATA BUS 12.2 IDM SETUP PROCEDURE Table 12-1IDM SWITCH SETTINGS Table 12-2IDM BOARD JUMPER Table 12-3BACKPLANE PINOUTS 2-12Figure (IDM) MODULE DISPATCH INTELLIGENT 12.3 IDM ALIGNMENT SPECIFICATION 12.4 ALIGNMENT 12.5 PCM SUMMATION PERSONALITY CARD Figure 12-3SUMMATION BOARD ALIGNMENT POINTS DIAGRAM SECTION 13 SYSTEM NETWORK MODULE (SNM) 13.1 DESCRIPTION Figure 13-1DATA BUS BLOCK DIAGRAM 13.2 SNM SETUP PROCEDURE Table 13-1SNM SWITCH SETTINGS The Main Line Table 13-2SNM JUMPER PLACEMENT Table 13-3SNM EXTERNAL CONNECTIONS 2-13Figure (SNM) MODULE NETWORK SYSTEM Figure 13-3SNM CABLE LAYOUT SECTION 14 TELEPHONE INTERFACE MODULE (TIM) 14.1 DESCRIPTION Figure 14-1DATA BUSES Page Page 14.2 4-WIREE&M INTERFACE DESCRIPTION Figure 14-2E&M INTERFACE CONNECTIONS C A U T I O N Table 14-1E&M CARD S201 DIP SWITCH SETTINGS Type Table 14-2E&M LEAD STATES M-LeadStates for Type I through Idle Active E-LeadState for all Types Figure 14-7TYPE II TRUNK-TRUNK Figure 14-8TYPE IV TRUNK-TRUNK 14.3 LED STATUS FOR E&M LEADS Figure 14-9E&M PERSONALITY BOARD Figure 14-10MAIN BOARD 14.4E&M LEAD CIRCUIT THEORY OF OPERATION Figure 14-11TYPE III INTERFACE Figure 14-12CHARGING CHARACTERISTIC OF C227 Figure 14-13 4-WIREE&M BLOCK DIAGRAM (-680) Page 14.5 TIM SETUP PROCEDURE Table 14-3TIM JUMPER PLACEMENT Table 14-4TIM SWITCH SETTINGS 14.62WY SETUP AND ALIGNMENT PROCEDURES (-670) Table 14-52WY JUMPER PLACEMENT Page 14.72-WAYTIM ALIGNMENT PROCEDURES (-670) Example 1: Example 2: 14.8DID SETUP AND ALIGNMENT (-660) Table 14-6DID JUMPER PLACEMENT 14.9DID OPERATIONAL ALIGNMENT PROCEDURES (-660) 14.10 E&M SETUP AND ALIGNMENT (-680) Table 14-7E&M MAIN BOARD JUMPERS Table 14-8E&M JUMPER PLACEMENT Figure 14-16TRANSMIT DIAGRAM Figure 14-17RECEIVE DIAGRAM 18-14Figure (TIM) MODULE INTERFACE TELEPHONE 19-14Figure ALIGNMENT MBS & DT 670)-( DIAGRAM 20-14Figure ALIGNMENT DID 660)-( DIAGRAM POINTS Page 14.11 TERMSET MODULES Table 14-9TELLABS 6132B - POTS Purpose sig inv Table 14-10TELLABS 6132A - DID NORM REV Set to a = inv, b = inv, c = d = e = off Figure 14-23TELLABS 6132A - DID Figure 14-24XEL TERMSET RACK (REAR CLOSE-UP) Figure 14-25TERMSET RACK (FRONT VIEW) Figure 14-26NETWORK LINK (SWITCH RACK BACK VIEW) Table 14-11E&M TO TERMSET CONNECTIONS SLOT 6132/Backplane [1] J3 [2] Figure 14-27E&M INTERFACE Figure 14-28TELLABS 6132A/B TERMSET Reflected Energy Balance Quality Above Data 0-200Hz 14.14 BALANCING TO THE CENTRAL OFFICE Figure 14-296132 TELLABS CARD 14.15FCC USER INSTRUCTIONS AND CUSTOMER INFORMATION Table 14-12SYSTEM INFORMATION TYPE OF INTERFACE USOC Page SECTION 15 VOTER DIAGNOSTICS MODULE (VDM) 15.1 DESCRIPTION 15.2 VDM SETUP PROCEDURE Command and Control Communication Figure 15-1DATA BUSES Table 15-1VDM SWITCH SETTINGS Communication Using Secondary Lines Table 15-2VDM BOARD JUMPER 3-15Figure (VDM) MODULE DIAGNOSTICS VOTER Page SECTION 16 POWER TERMINATION MODULE (PTM) 16.1 DESCRIPTION 16.2 SETUP PROCEDURE Table 16-1S5/S7 SWITCH TERMINATION S5 - IDB Data (37.5 ohms) Page SECTION 17 LOGGING ENCODER MODULE (LEM) 17.1 DESCRIPTION Figure 17-1DATA BUS BLOCK DIAGRAM 17.2 LEM SETUP PROCEDURE Table 17-1LEM SWITCH SETTINGS Table 17-2LEM JUMPER PLACEMENT Table 17-3LEM EXTERNAL CONNECTIONS 17.3 LEM ALIGNMENT SPECIFICATIONS Page 2-17Figure (LEM) MODULE ENCODER LOGGING VOICE TONE MODULE (VTM) SECTION 18 VOICE TONE MODULE (VTM) 18.1 DESCRIPTION Table 18-2VTM BOARD SWITCH SETTINGS VTM starting Figure 18-1VOICE BUSES Table 18-3VTM PCM BUS MESSAGES EPROM PART NO Figure 18-2VTM CARD EDGE LAYOUT Page SECTION 19 WIDE AREA MODULE (WAM) 19.1 DESCRIPTION Figure 19-1DATA BUS BLOCK DIAGRAM 19.2 WAM SETUP PROCEDURE Table 19-1WAM SWITCH SETTINGS Table 19-2WAM JUMPER PLACEMENT Table 19-3WAM EXTERNAL CONNECTIONS 19.3 WAM ALIGNMENT SPECIFICATIONS 2-19Figure 19.4 WAM E&M-LEADCONNECTIONS Figure 19-3WAM E&M LEAD CABLE LAYOUT 1 LOCATION Figure 19-4WAM E&M LEAD CABLE LAYOUT 2 LOCATIONS 19.5 M-LEADSPLITTER BOX Figure 19-5 M-LEADSPLITTER BOX I/Os Figure 19-6WAM E&M LEAD CABLE LAYOUT 3 LOCATIONS 19.6 WAM AUDIO CONNECTIONS WAM Figure 19-7WAM AUDIO CABLE LAYOUT ONE LOCATION Figure 19-9AUDIO CABLE LAYOUT TWO LOCATIONS WITH EXTERNAL AUDIO DEVICE Figure 19-10AUDIO CABLE LAYOUT HOST LOCATION OF A 3 LOCATION CONFIGURATION Page SECTION 20 MULTI-NETCONSOLE MODULE (MCM) 20.1 DESCRIPTION Figure 20-1DATA BUS BLOCK DIAGRAM 20.2 MCM SETUP PROCEDURE Table 20-1MCM SWITCH SETTINGS Table 20-3BACKPLANE PINOUTS Table 20-2MCM JUMPER PLACEMENT 20.3 MCM ALIGNMENT SPECIFICATION 20.4 ALIGNMENT 20.5 PCM SUMMATION PERSONALITY CARD 2-20Figure Page SECTION 21 CONVENTIONAL PATCH MODULE (CPM) 21.1 DESCRIPTION 21.2 PCM SETUP PROCEDURE Table 21-1CPM SWITCH SETTINGS Table 21-2CPM BOARD JUMPER Table 21-3BACKPLANE PLACEMENT 21.3 CPM ALIGNMENT SPECIFICATION 1-21Figure ALIGNMENT CPM (CPM) MODULE PATCH CONVENTIONAL Page SECTION 22 POWER SUPPLY Figure 22-1POWER SUPPLY 22.1 INTRODUCTION 22.2 POWER CONSUMPTION Table Figure 22-2 6-8SHELF POWER SUPPLY INTERCONNECT DIAGRAM Page Page Figure 22-7 2-4SHELF POWER SUPPLY INTERCONNECT Page SECTION 23 BACKPLANE 23.1 DESCRIPTION 23.2 BACKPLANE SETUP PROCEDURE Table 23-1SHELF ADDRESS SETTINGS Shelf Number 23.3 STANDARD SHELF I/O CONNECTIONS 23.4 CIM SHELF I/O CONNECTIONS Figure 23-2S2 - S8 SWITCH SETTINGS Figure 23-3CIM/CCM SHELF BACKPLANE SWITCH AND JUMPER SETTINGS 23.5 NetNIM SHELF WITH CIM/CCMs Figure 23-4NetNIM SHELF WITH CIM/CCMs SWITCH AND JUMPER SETTINGS 23.6 NetNIM SHELF WITHOUT CIM/CCMs Figure 23-5NetNIM SHELF WITHOUT CIM/CCMs SWITCH AND JUMPER SETTINGS Page Figure 23-8 6-SHELFSWITCH RACK LAYOUT Page Figure 23-10 2-SHELFSWITCH BACKPLANE CABLES Figure 23-11 4-SHELFSWITCH BACKPLANE CABLES Figure 23-12 6-SHELFSWITCH BACKPLANE CABLES Figure 23-13 8-SHELFSWITCH BACKPLANE CABLES Page Figure 23-16TELEPHONE TERMINAL BLOCK LAYOUT Figure 23-17BACKPLANE I/O JACKS SECTION 24 INTERCOM 24.1 DESCRIPTION 24.2 INSTALLATION Page APPENDIX A ERROR MESSAGES A.1 IDB ERROR MESSAGES TO MESSAGE ACCOUNTING BUS FROM MODULES MESSAGE CODE A.2 MAB ERROR MESSAGES FROM SYSTEM MANAGEMENT MODULE Page Page APPENDIX B CALL SEQUENCES B.1 GROUP CALL B.2 DISPATCH CONSOLE (DC) TO MOBILE GROUP CALL B.3 MOBILE GROUP CALL TO DISPATCH CONSOLE B.4 MOBILE TO UNIQUE ID B.5 MOBILE TO UNIQUE ID FOR A MOBILE OUTSIDE SWITCH B.7 MOBILE TO DIRECTED GROUP CALL (DT- MF ENTRY OUTSIDE THE SWITCH) B.8 MOBILE ORIGINATED TELEPHONE CALL Page B.11 TIM ORIGINATE TO MOBILE OUTSIDE SWITCH USING A DID LINE Figure B-1SNM UNIQUE ID REQUEST FLOWCHART Figure B-2DIM UNIQUE ID REQUEST FLOWCHART Figure B-3CIM DTMF AUXILIARY CALL FLOWCHART Figure B-4DIALED DIGITS AND NUMBER OF DIGITS FLOWCHART Figure B-5TELEPHONE TIM INCOMING FLOWCHART Figure B-6TELEPHONE CALLING CIM TELEPHONE CALL REQUEST FLOWCHART Figure B-7DYNAMIC REASSIGNMENT USER INTERFACE REQUEST FLOWCHART Figure B-8SELECTIVE UNIT DISABLE USER INTERFACE REQUEST FLOWCHART