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Frymaster 45 manual Hour Service Hotline, Performance Pro Series Gas Fryers Models 35, April

Models: 45 35

1 80

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Service and Parts Manual	Performance Pro Series Gas Fryers Models 35 & 45

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.

24-Hour Service Hotline 1-800-551-8633

APRIL 2006

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Frymaster 45 manual Hour Service Hotline, Performance Pro Series Gas Fryers Models 35, Service and Parts Manual, April

Contents

Service and Parts Manual 24-Hour Service HotlinePerformance Pro Series Gas Fryers Models 35 APRILNOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS NOTICE TO U.S. CUSTOMERSDANGER DANGER DANGERDANGER DANGERCHAPTER 1 Service Procedures PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 Table of ContentsPERFORMANCE PRO SERIES GAS FRYERS MODELS 35 Table of Contents CHAPTER 2 Parts List2.1 Accessories PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 CHAPTER 1 SERVICE PROCEDURES1.1 General 1.1.1 Pilot Ignition1.1.3 Controller Options 1.1.4 Thermostats and Temperature Probes1.2 Moving the Fryer for Servicing The frypot must be filled with oil or water during this procedure 1.3 Diagnostic Procedures 1.3.1 Cleaning the Gas Valve Vent TubeTo adjust burner gas pressure After servicing is complete12. Place the gas valve in the OFF position 1.3.4 Adjusting Burner Ceramic Target Spacing and Alignment 1.3.3 Adjusting the Pilot FlameFryers with thermostat access doors 1.3.5 Calibrating the ThermostatFryers with thermostat control panels 1.4 Replacing Fryer Components 1.3.6 Testing the Temperature Probe1.4.1 Replacing a Controller or Computer stop screw locking nut setscrew 1.4.4 Replacing the Temperature Probe 1.4.7 Replacing the Heat Mode Indicator Light in Fryers with Thermostat Controls 1.4.10 Replacing the Gas Valve 1.4.9 Replacing Burner Ceramic Targets1.4.12 Replacing the Frypot 1.4.11 Replacing the Pilot Assembly or ThermopileBend the clip to release the thermopile 12. Disconnect the pipe union on the bottom of the gas valve 1.5.1 Typical Problems 1.5 Troubleshooting and Problem IsolationPilot Failure No pilot flameThe Electronic Circuits The Gas and Electrical Power SuppliesThe Gas Valve Improper Burner FunctionClogged Burner Orifices Misdirected or Weak Pilot FlameInadequate Make-up Air Other Causes of PoppingMelt Cycle Improper Temperature ControlFailure to Control at Setpoint Gas Valve MalfunctionCommon Computer Complaints Sensitivity and RecoveryFiltration Malfunction Leakage There are three basket lift problem types. They areBasket Lift Malfunction Motor and Gear Wear Binds and JamsElectronics Failure Computer/Controller Modular Basket Lift Simplified Schematic Manual Push-Button Modular Basket Lift Simplified Schematic2-Pole Mech Timer Power light ON, heat light OFF, trouble light ON, and melt light OFF Power light ON, heat light ON, trouble light OFF, and melt light OFF1.6 Probe Resistance Chart Probe Resistance Chart 1.5.2 Interpretation of Analog Controller Lights1.7 Troubleshooting Guides 1.7.2 Troubleshooting the Gas Valve Troubleshooting the 24 VAC Circuit Standing Pilot Computer Controller1.7.3 Troubleshooting the Thermostat 1.7.4 Troubleshooting the Temperature Probe 1.8 Wiring Diagrams 1.8.1 Standing Pilot 1.8.2 Electronic Ignition 1.8.3 Non-Computer Controlled Fryer 1.8.4 Filter Box 1.8.5 Modular Basket Lift 100/120V 1.8.6 Modular Basket Lift 208/250V 2.1 Accessories PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 CHAPTER 2 PARTS LISTPART # COMPONENT100-120V Configuration 2.2 Basket Lift and Associated Parts208-250V Configuration 4. Wiring has been omitted for clarityComplete 230V Basket Lift Assembly for FPP35/45 Complete 120V Basket Lift Assembly for FPP35/45PART # COMPONENTFront of fryer 2.3 Cabinetry 2.3.1 FPP/FMP Model CabinetryRear of fryer Four station fryer shownCOMPONENT PART #Cabinet Assemblies see Section Base AssembliesFront of fryer 2.3.2 PMJ Non-filter Model CabinetryRear of fryer Four station fryer shownCOMPONENT PART #Cabinet Assemblies Base AssembliesCOMPONENT PART #Other Components PART # 2.4 Casters, Legs, and Associated HardwareLegs COMPONENTFull-vat Component Box Assembly 106-4117, 106-4118, 106-4119 2.5 Component Boxes 2.5.1 Component Boxes without Melt CycleDual-vat Component Box Assembly 106-4121, 106-4122, 106-4123 Component Box CoverCOMPONENT PART #Complete Box Assemblies ComponentsFull-vat Component Box Assembly 106-4125, 106-4126, 106-4127 2.5.2 Component Boxes with Melt CycleDual-vat Component Box Assembly 106-4129, 106-4130, 106-4131 Component Box with Mechanical Timer 106-4134COMPONENT PART #Complete Box Assemblies ComponentsDual-vat Component Box Assembly 106-4111, 106-4112, 106-4113 Full-vat Component Box Assembly 106-4084, 106-4085, 106-40862.5.3 Component Boxes with Standing Pilot COMPONENT PART #Complete Box Assemblies ComponentsAustralian/250V Full-vat Component Box Assembly 106-4066 Full-vat Component Box Assembly 106-40642.5.4 Component Boxes with Electronic Ignition COMPONENT PART #Complete Box Assemblies Components2.6 Control Panel Assemblies, Flue Caps, and Related Items Thermostat Access Door MJ Control Panel Assembly with Thermostat Access Door MJCOMPONENT PART #Basket Lift Timer 2.7 Controller AssembliesPART # COMPONENTWiring Assemblies and Harnesses WIRING ASSEMBLIES, HARNESSES, AND REMOTE CABLE ASSEMBLIES2-21 Remote Computer/Controller to Interface Board Cables106-3965 Door Assembly 2.8 Door AssemblyPART # 6 210-6739 Pin, Door Hinge included in Hinge AssembliesPART # 2.9 Drain System Components 2.9.1 Drain Tube SystemCOMPONENT Drain TubesFull-vat Assembly 2.9.2 Drain Valves FPP/FMP ModelsDual-vat, Left Assembly Dual-vat, Right AssemblyPART # Drain Safety SwitchCOMPONENT Drain Valve AssembliesPART # 2.9.3 Drain Valves PMJ ModelsHandle, Drain Valve 120V Assembly 2.10 Filter Boxes208-240V Assembly 208-250V AssemblyComplete Box Assemblies COMPONENT120V see also ComponentsPan Assembly, Complete Includes 2.11 Filter Pan AssemblyPART # COMPONENTPART # 2.12 FrypotsCOMPONENT Frypot Assemblies without InsulationPART # 2.13 Frypot Cabinetry 2.13.1 MJ45 Frypot CabinetryKit, Insulation cut to fit Probe GuardPART # 2.13.2 MJ35 Frypot CabinetryScrew, #14 x ¾” Slotted Pan Head FV full assembly including targets, 106-3246SP 2.14 Gas Valves and Burners 2.14.1 MJ45 Gas Valves and BurnersDV, Left full assembly including targets, 106-3245SP DV, Right full assembly including targets, 106-3245SPCOMPONENT PART #Orifices for high altitude and special gasses contact Frymaster Pilot Assemblies, Non-CEGas Valve Conversion Kits 2.14.2 MJ35 Gas Valves and BurnersNon-CE Natural to Propane Non-CE Propane to Natural COMPONENT PART #Orifices for high altitude and special gasses contact Frymaster Pilot Assemblies, Non-CE115V Pump/Motor Assembly shown 2.15 Oil Return ComponentsFilter Return Manifold Filter Suction ManifoldPART # Microswitch included with ItemCOMPONENT Oil Return Components continued on next pagePower Shower Assembly 2.16 Power ShowerPART # COMPONENTOperating Thermostat Assembly, Fenwall 4” 2.17 Thermostats and TimersTimers, Basket Lift COMPONENTConnectors 2.18 Wiring Harnesses, Pin Terminals, and Power CordsPART # COMPONENTCOMPONENT 2.19 Garland Range S35 PartsCabinetry Shipping Address 8700 Line Avenue, Shreveport, Louisiana SERVICE HOTLINETEL 1-318-865-1711 FAX Parts 1-318-219-7140 FAX Tech Support PRINTED IN THE UNITED STATES

Service and Parts Manual

Performance Pro Series Gas Fryers Models 35 & 45

24-Hour Service Hotline 1-800-551-8633

APRIL 2006