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Frymaster 35, 45 manual Modular Basket Lift 100/120V

Models: 45 35

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1.8.5 Modular Basket Lift 100/120V

1.8.5 Modular Basket Lift 100/120V

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Frymaster 35, 45 manual Modular Basket Lift 100/120V

Contents

24-Hour Service Hotline Service and Parts ManualPerformance Pro Series Gas Fryers Models 35 APRILNOTICE TO U.S. CUSTOMERS NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERSDANGER DANGER DANGERDANGER DANGERPERFORMANCE PRO SERIES GAS FRYERS MODELS 35 Table of Contents CHAPTER 1 Service ProceduresCHAPTER 2 Parts List PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 Table of Contents2.1 Accessories CHAPTER 1 SERVICE PROCEDURES PERFORMANCE PRO SERIES GAS FRYERS MODELS 351.1 General 1.1.1 Pilot Ignition1.1.4 Thermostats and Temperature Probes 1.1.3 Controller Options1.2 Moving the Fryer for Servicing 1.3 Diagnostic Procedures 1.3.1 Cleaning the Gas Valve Vent Tube The frypot must be filled with oil or water during this procedureTo adjust burner gas pressure After servicing is complete12. Place the gas valve in the OFF position 1.3.3 Adjusting the Pilot Flame 1.3.4 Adjusting Burner Ceramic Target Spacing and AlignmentFryers with thermostat access doors 1.3.5 Calibrating the ThermostatFryers with thermostat control panels 1.3.6 Testing the Temperature Probe 1.4 Replacing Fryer Components1.4.1 Replacing a Controller or Computer stop screw locking nut setscrew 1.4.4 Replacing the Temperature Probe 1.4.7 Replacing the Heat Mode Indicator Light in Fryers with Thermostat Controls 1.4.9 Replacing Burner Ceramic Targets 1.4.10 Replacing the Gas Valve1.4.11 Replacing the Pilot Assembly or Thermopile 1.4.12 Replacing the FrypotBend the clip to release the thermopile 12. Disconnect the pipe union on the bottom of the gas valve 1.5 Troubleshooting and Problem Isolation 1.5.1 Typical ProblemsPilot Failure No pilot flameThe Gas and Electrical Power Supplies The Electronic CircuitsThe Gas Valve Improper Burner FunctionMisdirected or Weak Pilot Flame Clogged Burner OrificesInadequate Make-up Air Other Causes of PoppingImproper Temperature Control Melt CycleFailure to Control at Setpoint Gas Valve MalfunctionSensitivity and Recovery Common Computer ComplaintsFiltration Malfunction There are three basket lift problem types. They are LeakageBasket Lift Malfunction Binds and Jams Motor and Gear WearElectronics Failure Manual Push-Button Modular Basket Lift Simplified Schematic Computer/Controller Modular Basket Lift Simplified Schematic2-Pole Mech Timer Power light ON, heat light ON, trouble light OFF, and melt light OFF Power light ON, heat light OFF, trouble light ON, and melt light OFF1.6 Probe Resistance Chart Probe Resistance Chart 1.5.2 Interpretation of Analog Controller Lights1.7 Troubleshooting Guides Troubleshooting the 24 VAC Circuit Standing Pilot Computer Controller 1.7.2 Troubleshooting the Gas Valve1.7.3 Troubleshooting the Thermostat 1.7.4 Troubleshooting the Temperature Probe 1.8 Wiring Diagrams 1.8.1 Standing Pilot 1.8.2 Electronic Ignition 1.8.3 Non-Computer Controlled Fryer 1.8.4 Filter Box 1.8.5 Modular Basket Lift 100/120V 1.8.6 Modular Basket Lift 208/250V PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 CHAPTER 2 PARTS LIST 2.1 AccessoriesPART # COMPONENT2.2 Basket Lift and Associated Parts 100-120V Configuration208-250V Configuration 4. Wiring has been omitted for clarityComplete 120V Basket Lift Assembly for FPP35/45 Complete 230V Basket Lift Assembly for FPP35/45PART # COMPONENT2.3 Cabinetry 2.3.1 FPP/FMP Model Cabinetry Front of fryerRear of fryer Four station fryer shownPART # COMPONENTCabinet Assemblies see Section Base Assemblies2.3.2 PMJ Non-filter Model Cabinetry Front of fryerRear of fryer Four station fryer shownPART # COMPONENTCabinet Assemblies Base AssembliesPART # COMPONENTOther Components 2.4 Casters, Legs, and Associated Hardware PART #Legs COMPONENT2.5 Component Boxes 2.5.1 Component Boxes without Melt Cycle Full-vat Component Box Assembly 106-4117, 106-4118, 106-4119Dual-vat Component Box Assembly 106-4121, 106-4122, 106-4123 Component Box CoverPART # COMPONENTComplete Box Assemblies Components2.5.2 Component Boxes with Melt Cycle Full-vat Component Box Assembly 106-4125, 106-4126, 106-4127Dual-vat Component Box Assembly 106-4129, 106-4130, 106-4131 Component Box with Mechanical Timer 106-4134PART # COMPONENTComplete Box Assemblies ComponentsFull-vat Component Box Assembly 106-4084, 106-4085, 106-4086 Dual-vat Component Box Assembly 106-4111, 106-4112, 106-41132.5.3 Component Boxes with Standing Pilot PART # COMPONENTComplete Box Assemblies ComponentsFull-vat Component Box Assembly 106-4064 Australian/250V Full-vat Component Box Assembly 106-40662.5.4 Component Boxes with Electronic Ignition PART # COMPONENTComplete Box Assemblies Components2.6 Control Panel Assemblies, Flue Caps, and Related Items Control Panel Assembly with Thermostat Access Door MJ Thermostat Access Door MJCOMPONENT PART #2.7 Controller Assemblies Basket Lift TimerPART # COMPONENTWIRING ASSEMBLIES, HARNESSES, AND REMOTE CABLE ASSEMBLIES Wiring Assemblies and Harnesses2-21 Remote Computer/Controller to Interface Board Cables2.8 Door Assembly 106-3965 Door AssemblyPART # 6 210-6739 Pin, Door Hinge included in Hinge Assemblies2.9 Drain System Components 2.9.1 Drain Tube System PART #COMPONENT Drain Tubes2.9.2 Drain Valves FPP/FMP Models Full-vat AssemblyDual-vat, Left Assembly Dual-vat, Right AssemblyDrain Safety Switch PART #COMPONENT Drain Valve Assemblies2.9.3 Drain Valves PMJ Models PART #Handle, Drain Valve 2.10 Filter Boxes 120V Assembly208-240V Assembly 208-250V AssemblyCOMPONENT Complete Box Assemblies120V see also Components2.11 Filter Pan Assembly Pan Assembly, Complete IncludesPART # COMPONENT2.12 Frypots PART #COMPONENT Frypot Assemblies without Insulation2.13 Frypot Cabinetry 2.13.1 MJ45 Frypot Cabinetry PART #Kit, Insulation cut to fit Probe Guard2.13.2 MJ35 Frypot Cabinetry PART #Screw, #14 x ¾” Slotted Pan Head 2.14 Gas Valves and Burners 2.14.1 MJ45 Gas Valves and Burners FV full assembly including targets, 106-3246SPDV, Left full assembly including targets, 106-3245SP DV, Right full assembly including targets, 106-3245SPPART # COMPONENTOrifices for high altitude and special gasses contact Frymaster Pilot Assemblies, Non-CE2.14.2 MJ35 Gas Valves and Burners Gas Valve Conversion KitsNon-CE Natural to Propane Non-CE Propane to Natural PART # COMPONENTOrifices for high altitude and special gasses contact Frymaster Pilot Assemblies, Non-CE2.15 Oil Return Components 115V Pump/Motor Assembly shownFilter Return Manifold Filter Suction ManifoldMicroswitch included with Item PART #COMPONENT Oil Return Components continued on next page2.16 Power Shower Power Shower AssemblyPART # COMPONENT2.17 Thermostats and Timers Operating Thermostat Assembly, Fenwall 4”Timers, Basket Lift COMPONENT2.18 Wiring Harnesses, Pin Terminals, and Power Cords ConnectorsPART # COMPONENT2.19 Garland Range S35 Parts COMPONENTCabinetry SERVICE HOTLINE Shipping Address 8700 Line Avenue, Shreveport, LouisianaTEL 1-318-865-1711 FAX Parts 1-318-219-7140 FAX Tech Support PRINTED IN THE UNITED STATES