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Frymaster 45, 35 manual Complete Box Assemblies, 120V see also, Components

Models: 45 35

1 80

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ITEM	PART #	COMPONENT
		Complete Box Assemblies
	106-3981	120V (see also 806-6912)
	106-3988	208-250V
	106-3989	208-240V
		Components
1	200-6836	Filter Box
2	200-6837	Lid
3	200-6838	Mount
4	806-7494	Plug Assembly, Non-Reversing
5	806-8021	Plug Assembly, Heater Plug
6	807-0012	Relay, 18 Amp
7	807-0141	Connector, ⅜” Right Angle
8		Transformers
	807-0800	120V/24V
	807-0680	208-240V/24V
	807-1999	208-250V/12V & 24V
9	810-1164	Terminal Block, 1 Plc Screwless
10	812-1704	Conduit, Flex ⅜” x 13.5”
11	816-0217	Paper, Insulation
12	826-1366	Nut, 4-40 Keps Hex with External Tooth (pkg. of 25)
13	826-1359	Screw, 4-40 x ¾” Slotted Round Head (pkg. of 25)
14	809-0360	Screw, #8 x ⅜” Washer Slotted Hex Head
*	810-1421	Harness, Control Circuit

* Not illustrated.

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Frymaster 45, 35 manual Complete Box Assemblies, 120V see also, Components

Contents

Service and Parts Manual 24-Hour Service HotlinePerformance Pro Series Gas Fryers Models 35 APRILDANGER NOTICE TO U.S. CUSTOMERSNOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS DANGER DANGERDANGER DANGERCHAPTER 1 Service Procedures PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 Table of Contents2.1 Accessories CHAPTER 2 Parts ListPERFORMANCE PRO SERIES GAS FRYERS MODELS 35 Table of Contents PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 CHAPTER 1 SERVICE PROCEDURES1.1 General 1.1.1 Pilot Ignition1.2 Moving the Fryer for Servicing 1.1.3 Controller Options1.1.4 Thermostats and Temperature Probes The frypot must be filled with oil or water during this procedure 1.3 Diagnostic Procedures 1.3.1 Cleaning the Gas Valve Vent TubeTo adjust burner gas pressure After servicing is complete12. Place the gas valve in the OFF position 1.3.4 Adjusting Burner Ceramic Target Spacing and Alignment 1.3.3 Adjusting the Pilot FlameFryers with thermostat access doors 1.3.5 Calibrating the ThermostatFryers with thermostat control panels 1.4.1 Replacing a Controller or Computer 1.3.6 Testing the Temperature Probe1.4 Replacing Fryer Components stop screw locking nut setscrew 1.4.4 Replacing the Temperature Probe 1.4.7 Replacing the Heat Mode Indicator Light in Fryers with Thermostat Controls 1.4.10 Replacing the Gas Valve 1.4.9 Replacing Burner Ceramic TargetsBend the clip to release the thermopile 1.4.11 Replacing the Pilot Assembly or Thermopile1.4.12 Replacing the Frypot 12. Disconnect the pipe union on the bottom of the gas valve 1.5.1 Typical Problems 1.5 Troubleshooting and Problem IsolationPilot Failure No pilot flameThe Electronic Circuits The Gas and Electrical Power SuppliesThe Gas Valve Improper Burner FunctionClogged Burner Orifices Misdirected or Weak Pilot FlameInadequate Make-up Air Other Causes of PoppingMelt Cycle Improper Temperature ControlFailure to Control at Setpoint Gas Valve MalfunctionCommon Computer Complaints Sensitivity and RecoveryFiltration Malfunction Basket Lift Malfunction There are three basket lift problem types. They areLeakage Electronics Failure Binds and JamsMotor and Gear Wear 2-Pole Mech Timer Manual Push-Button Modular Basket Lift Simplified SchematicComputer/Controller Modular Basket Lift Simplified Schematic Power light ON, heat light OFF, trouble light ON, and melt light OFF Power light ON, heat light ON, trouble light OFF, and melt light OFF1.6 Probe Resistance Chart Probe Resistance Chart 1.5.2 Interpretation of Analog Controller Lights1.7 Troubleshooting Guides 1.7.3 Troubleshooting the Thermostat Troubleshooting the 24 VAC Circuit Standing Pilot Computer Controller1.7.2 Troubleshooting the Gas Valve 1.7.4 Troubleshooting the Temperature Probe 1.8 Wiring Diagrams 1.8.1 Standing Pilot 1.8.2 Electronic Ignition 1.8.3 Non-Computer Controlled Fryer 1.8.4 Filter Box 1.8.5 Modular Basket Lift 100/120V 1.8.6 Modular Basket Lift 208/250V 2.1 Accessories PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 CHAPTER 2 PARTS LISTPART # COMPONENT100-120V Configuration 2.2 Basket Lift and Associated Parts208-250V Configuration 4. Wiring has been omitted for clarityComplete 230V Basket Lift Assembly for FPP35/45 Complete 120V Basket Lift Assembly for FPP35/45PART # COMPONENTFront of fryer 2.3 Cabinetry 2.3.1 FPP/FMP Model CabinetryRear of fryer Four station fryer shownCOMPONENT PART #Cabinet Assemblies see Section Base AssembliesFront of fryer 2.3.2 PMJ Non-filter Model CabinetryRear of fryer Four station fryer shownCOMPONENT PART #Cabinet Assemblies Base AssembliesOther Components PART #COMPONENT PART # 2.4 Casters, Legs, and Associated HardwareLegs COMPONENTFull-vat Component Box Assembly 106-4117, 106-4118, 106-4119 2.5 Component Boxes 2.5.1 Component Boxes without Melt CycleDual-vat Component Box Assembly 106-4121, 106-4122, 106-4123 Component Box CoverCOMPONENT PART #Complete Box Assemblies ComponentsFull-vat Component Box Assembly 106-4125, 106-4126, 106-4127 2.5.2 Component Boxes with Melt CycleDual-vat Component Box Assembly 106-4129, 106-4130, 106-4131 Component Box with Mechanical Timer 106-4134COMPONENT PART #Complete Box Assemblies Components2.5.3 Component Boxes with Standing Pilot Full-vat Component Box Assembly 106-4084, 106-4085, 106-4086Dual-vat Component Box Assembly 106-4111, 106-4112, 106-4113 COMPONENT PART #Complete Box Assemblies Components2.5.4 Component Boxes with Electronic Ignition Full-vat Component Box Assembly 106-4064Australian/250V Full-vat Component Box Assembly 106-4066 COMPONENT PART #Complete Box Assemblies Components2.6 Control Panel Assemblies, Flue Caps, and Related Items Thermostat Access Door MJ Control Panel Assembly with Thermostat Access Door MJCOMPONENT PART #Basket Lift Timer 2.7 Controller AssembliesPART # COMPONENTWiring Assemblies and Harnesses WIRING ASSEMBLIES, HARNESSES, AND REMOTE CABLE ASSEMBLIES2-21 Remote Computer/Controller to Interface Board Cables106-3965 Door Assembly 2.8 Door AssemblyPART # 6 210-6739 Pin, Door Hinge included in Hinge AssembliesPART # 2.9 Drain System Components 2.9.1 Drain Tube SystemCOMPONENT Drain TubesFull-vat Assembly 2.9.2 Drain Valves FPP/FMP ModelsDual-vat, Left Assembly Dual-vat, Right AssemblyPART # Drain Safety SwitchCOMPONENT Drain Valve AssembliesHandle, Drain Valve 2.9.3 Drain Valves PMJ ModelsPART # 120V Assembly 2.10 Filter Boxes208-240V Assembly 208-250V AssemblyComplete Box Assemblies COMPONENT120V see also ComponentsPan Assembly, Complete Includes 2.11 Filter Pan AssemblyPART # COMPONENTPART # 2.12 FrypotsCOMPONENT Frypot Assemblies without InsulationPART # 2.13 Frypot Cabinetry 2.13.1 MJ45 Frypot CabinetryKit, Insulation cut to fit Probe GuardScrew, #14 x ¾” Slotted Pan Head 2.13.2 MJ35 Frypot CabinetryPART # FV full assembly including targets, 106-3246SP 2.14 Gas Valves and Burners 2.14.1 MJ45 Gas Valves and BurnersDV, Left full assembly including targets, 106-3245SP DV, Right full assembly including targets, 106-3245SPCOMPONENT PART #Orifices for high altitude and special gasses contact Frymaster Pilot Assemblies, Non-CENon-CE Natural to Propane Non-CE Propane to Natural 2.14.2 MJ35 Gas Valves and BurnersGas Valve Conversion Kits COMPONENT PART #Orifices for high altitude and special gasses contact Frymaster Pilot Assemblies, Non-CE115V Pump/Motor Assembly shown 2.15 Oil Return ComponentsFilter Return Manifold Filter Suction ManifoldPART # Microswitch included with ItemCOMPONENT Oil Return Components continued on next pagePower Shower Assembly 2.16 Power ShowerPART # COMPONENTOperating Thermostat Assembly, Fenwall 4” 2.17 Thermostats and TimersTimers, Basket Lift COMPONENTConnectors 2.18 Wiring Harnesses, Pin Terminals, and Power CordsPART # COMPONENTCabinetry 2.19 Garland Range S35 PartsCOMPONENT Shipping Address 8700 Line Avenue, Shreveport, Louisiana SERVICE HOTLINETEL 1-318-865-1711 FAX Parts 1-318-219-7140 FAX Tech Support PRINTED IN THE UNITED STATES

120V (see also 806-6912)