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Frymaster 45, 35 manual Control Panel Assemblies, Flue Caps, and Related Items

Models: 45 35

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2.6 Control Panel Assemblies, Flue Caps, and Related Items

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Frymaster 45, 35 manual Control Panel Assemblies, Flue Caps, and Related Items

Contents

APRIL 24-Hour Service HotlineService and Parts Manual Performance Pro Series Gas Fryers Models 35NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS NOTICE TO U.S. CUSTOMERSDANGER DANGER DANGERDANGER DANGERCHAPTER 1 Service Procedures PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 Table of ContentsPERFORMANCE PRO SERIES GAS FRYERS MODELS 35 Table of Contents CHAPTER 2 Parts List2.1 Accessories 1.1.1 Pilot Ignition CHAPTER 1 SERVICE PROCEDURESPERFORMANCE PRO SERIES GAS FRYERS MODELS 35 1.1 General1.1.3 Controller Options 1.1.4 Thermostats and Temperature Probes1.2 Moving the Fryer for Servicing After servicing is complete 1.3 Diagnostic Procedures 1.3.1 Cleaning the Gas Valve Vent TubeThe frypot must be filled with oil or water during this procedure To adjust burner gas pressure12. Place the gas valve in the OFF position 1.3.5 Calibrating the Thermostat 1.3.3 Adjusting the Pilot Flame1.3.4 Adjusting Burner Ceramic Target Spacing and Alignment Fryers with thermostat access doorsFryers with thermostat control panels 1.4 Replacing Fryer Components 1.3.6 Testing the Temperature Probe1.4.1 Replacing a Controller or Computer stop screw locking nut setscrew 1.4.4 Replacing the Temperature Probe 1.4.7 Replacing the Heat Mode Indicator Light in Fryers with Thermostat Controls 1.4.10 Replacing the Gas Valve 1.4.9 Replacing Burner Ceramic Targets1.4.12 Replacing the Frypot 1.4.11 Replacing the Pilot Assembly or ThermopileBend the clip to release the thermopile 12. Disconnect the pipe union on the bottom of the gas valve No pilot flame 1.5 Troubleshooting and Problem Isolation1.5.1 Typical Problems Pilot FailureImproper Burner Function The Gas and Electrical Power SuppliesThe Electronic Circuits The Gas ValveOther Causes of Popping Misdirected or Weak Pilot FlameClogged Burner Orifices Inadequate Make-up AirGas Valve Malfunction Improper Temperature ControlMelt Cycle Failure to Control at SetpointCommon Computer Complaints Sensitivity and RecoveryFiltration Malfunction Leakage There are three basket lift problem types. They areBasket Lift Malfunction Motor and Gear Wear Binds and JamsElectronics Failure Computer/Controller Modular Basket Lift Simplified Schematic Manual Push-Button Modular Basket Lift Simplified Schematic2-Pole Mech Timer 1.5.2 Interpretation of Analog Controller Lights Power light ON, heat light ON, trouble light OFF, and melt light OFFPower light ON, heat light OFF, trouble light ON, and melt light OFF 1.6 Probe Resistance Chart Probe Resistance Chart1.7 Troubleshooting Guides 1.7.2 Troubleshooting the Gas Valve Troubleshooting the 24 VAC Circuit Standing Pilot Computer Controller1.7.3 Troubleshooting the Thermostat 1.7.4 Troubleshooting the Temperature Probe 1.8 Wiring Diagrams 1.8.1 Standing Pilot 1.8.2 Electronic Ignition 1.8.3 Non-Computer Controlled Fryer 1.8.4 Filter Box 1.8.5 Modular Basket Lift 100/120V 1.8.6 Modular Basket Lift 208/250V COMPONENT PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 CHAPTER 2 PARTS LIST2.1 Accessories PART #4. Wiring has been omitted for clarity 2.2 Basket Lift and Associated Parts100-120V Configuration 208-250V ConfigurationCOMPONENT Complete 120V Basket Lift Assembly for FPP35/45Complete 230V Basket Lift Assembly for FPP35/45 PART #Four station fryer shown 2.3 Cabinetry 2.3.1 FPP/FMP Model CabinetryFront of fryer Rear of fryerBase Assemblies PART #COMPONENT Cabinet Assemblies see SectionFour station fryer shown 2.3.2 PMJ Non-filter Model CabinetryFront of fryer Rear of fryerBase Assemblies PART #COMPONENT Cabinet AssembliesCOMPONENT PART #Other Components COMPONENT 2.4 Casters, Legs, and Associated HardwarePART # LegsComponent Box Cover 2.5 Component Boxes 2.5.1 Component Boxes without Melt CycleFull-vat Component Box Assembly 106-4117, 106-4118, 106-4119 Dual-vat Component Box Assembly 106-4121, 106-4122, 106-4123Components PART #COMPONENT Complete Box AssembliesComponent Box with Mechanical Timer 106-4134 2.5.2 Component Boxes with Melt CycleFull-vat Component Box Assembly 106-4125, 106-4126, 106-4127 Dual-vat Component Box Assembly 106-4129, 106-4130, 106-4131Components PART #COMPONENT Complete Box AssembliesDual-vat Component Box Assembly 106-4111, 106-4112, 106-4113 Full-vat Component Box Assembly 106-4084, 106-4085, 106-40862.5.3 Component Boxes with Standing Pilot Components PART #COMPONENT Complete Box AssembliesAustralian/250V Full-vat Component Box Assembly 106-4066 Full-vat Component Box Assembly 106-40642.5.4 Component Boxes with Electronic Ignition Components PART #COMPONENT Complete Box Assemblies2.6 Control Panel Assemblies, Flue Caps, and Related Items PART # Control Panel Assembly with Thermostat Access Door MJThermostat Access Door MJ COMPONENTCOMPONENT 2.7 Controller AssembliesBasket Lift Timer PART #Remote Computer/Controller to Interface Board Cables WIRING ASSEMBLIES, HARNESSES, AND REMOTE CABLE ASSEMBLIESWiring Assemblies and Harnesses 2-216 210-6739 Pin, Door Hinge included in Hinge Assemblies 2.8 Door Assembly106-3965 Door Assembly PART #Drain Tubes 2.9 Drain System Components 2.9.1 Drain Tube SystemPART # COMPONENTDual-vat, Right Assembly 2.9.2 Drain Valves FPP/FMP ModelsFull-vat Assembly Dual-vat, Left AssemblyDrain Valve Assemblies Drain Safety SwitchPART # COMPONENTPART # 2.9.3 Drain Valves PMJ ModelsHandle, Drain Valve 208-250V Assembly 2.10 Filter Boxes120V Assembly 208-240V AssemblyComponents COMPONENTComplete Box Assemblies 120V see alsoCOMPONENT 2.11 Filter Pan AssemblyPan Assembly, Complete Includes PART #Frypot Assemblies without Insulation 2.12 FrypotsPART # COMPONENTProbe Guard 2.13 Frypot Cabinetry 2.13.1 MJ45 Frypot CabinetryPART # Kit, Insulation cut to fitPART # 2.13.2 MJ35 Frypot CabinetryScrew, #14 x ¾” Slotted Pan Head DV, Right full assembly including targets, 106-3245SP 2.14 Gas Valves and Burners 2.14.1 MJ45 Gas Valves and BurnersFV full assembly including targets, 106-3246SP DV, Left full assembly including targets, 106-3245SPPilot Assemblies, Non-CE PART #COMPONENT Orifices for high altitude and special gasses contact FrymasterGas Valve Conversion Kits 2.14.2 MJ35 Gas Valves and BurnersNon-CE Natural to Propane Non-CE Propane to Natural Pilot Assemblies, Non-CE PART #COMPONENT Orifices for high altitude and special gasses contact FrymasterFilter Suction Manifold 2.15 Oil Return Components115V Pump/Motor Assembly shown Filter Return ManifoldOil Return Components continued on next page Microswitch included with ItemPART # COMPONENTCOMPONENT 2.16 Power ShowerPower Shower Assembly PART #COMPONENT 2.17 Thermostats and TimersOperating Thermostat Assembly, Fenwall 4” Timers, Basket LiftCOMPONENT 2.18 Wiring Harnesses, Pin Terminals, and Power CordsConnectors PART #COMPONENT 2.19 Garland Range S35 PartsCabinetry PRINTED IN THE UNITED STATES SERVICE HOTLINEShipping Address 8700 Line Avenue, Shreveport, Louisiana TEL 1-318-865-1711 FAX Parts 1-318-219-7140 FAX Tech Support