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Frymaster 35, 45 manual Non-Computer Controlled Fryer

Models: 45 35

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1.8.3 Non-Computer Controlled Fryer

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Frymaster 35, 45 manual Non-Computer Controlled Fryer

Contents

Performance Pro Series Gas Fryers Models 35 24-Hour Service HotlineService and Parts Manual APRILNOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS NOTICE TO U.S. CUSTOMERSDANGER DANGER DANGERDANGER DANGERPERFORMANCE PRO SERIES GAS FRYERS MODELS 35 Table of Contents CHAPTER 1 Service ProceduresPERFORMANCE PRO SERIES GAS FRYERS MODELS 35 Table of Contents CHAPTER 2 Parts List2.1 Accessories 1.1 General CHAPTER 1 SERVICE PROCEDURESPERFORMANCE PRO SERIES GAS FRYERS MODELS 35 1.1.1 Pilot Ignition1.1.3 Controller Options 1.1.4 Thermostats and Temperature Probes1.2 Moving the Fryer for Servicing To adjust burner gas pressure 1.3 Diagnostic Procedures 1.3.1 Cleaning the Gas Valve Vent TubeThe frypot must be filled with oil or water during this procedure After servicing is complete12. Place the gas valve in the OFF position Fryers with thermostat access doors 1.3.3 Adjusting the Pilot Flame1.3.4 Adjusting Burner Ceramic Target Spacing and Alignment 1.3.5 Calibrating the ThermostatFryers with thermostat control panels 1.4 Replacing Fryer Components 1.3.6 Testing the Temperature Probe1.4.1 Replacing a Controller or Computer stop screw locking nut setscrew 1.4.4 Replacing the Temperature Probe 1.4.7 Replacing the Heat Mode Indicator Light in Fryers with Thermostat Controls 1.4.9 Replacing Burner Ceramic Targets 1.4.10 Replacing the Gas Valve1.4.12 Replacing the Frypot 1.4.11 Replacing the Pilot Assembly or ThermopileBend the clip to release the thermopile 12. Disconnect the pipe union on the bottom of the gas valve Pilot Failure 1.5 Troubleshooting and Problem Isolation1.5.1 Typical Problems No pilot flameThe Gas Valve The Gas and Electrical Power SuppliesThe Electronic Circuits Improper Burner FunctionInadequate Make-up Air Misdirected or Weak Pilot FlameClogged Burner Orifices Other Causes of PoppingFailure to Control at Setpoint Improper Temperature ControlMelt Cycle Gas Valve MalfunctionSensitivity and Recovery Common Computer ComplaintsFiltration Malfunction Leakage There are three basket lift problem types. They areBasket Lift Malfunction Motor and Gear Wear Binds and JamsElectronics Failure Computer/Controller Modular Basket Lift Simplified Schematic Manual Push-Button Modular Basket Lift Simplified Schematic2-Pole Mech Timer 1.6 Probe Resistance Chart Probe Resistance Chart Power light ON, heat light ON, trouble light OFF, and melt light OFFPower light ON, heat light OFF, trouble light ON, and melt light OFF 1.5.2 Interpretation of Analog Controller Lights1.7 Troubleshooting Guides 1.7.2 Troubleshooting the Gas Valve Troubleshooting the 24 VAC Circuit Standing Pilot Computer Controller1.7.3 Troubleshooting the Thermostat 1.7.4 Troubleshooting the Temperature Probe 1.8 Wiring Diagrams 1.8.1 Standing Pilot 1.8.2 Electronic Ignition 1.8.3 Non-Computer Controlled Fryer 1.8.4 Filter Box 1.8.5 Modular Basket Lift 100/120V 1.8.6 Modular Basket Lift 208/250V PART # PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 CHAPTER 2 PARTS LIST2.1 Accessories COMPONENT208-250V Configuration 2.2 Basket Lift and Associated Parts100-120V Configuration 4. Wiring has been omitted for clarityPART # Complete 120V Basket Lift Assembly for FPP35/45Complete 230V Basket Lift Assembly for FPP35/45 COMPONENTRear of fryer 2.3 Cabinetry 2.3.1 FPP/FMP Model CabinetryFront of fryer Four station fryer shownCabinet Assemblies see Section PART #COMPONENT Base AssembliesRear of fryer 2.3.2 PMJ Non-filter Model CabinetryFront of fryer Four station fryer shownCabinet Assemblies PART #COMPONENT Base AssembliesCOMPONENT PART #Other Components Legs 2.4 Casters, Legs, and Associated HardwarePART # COMPONENTDual-vat Component Box Assembly 106-4121, 106-4122, 106-4123 2.5 Component Boxes 2.5.1 Component Boxes without Melt CycleFull-vat Component Box Assembly 106-4117, 106-4118, 106-4119 Component Box CoverComplete Box Assemblies PART #COMPONENT ComponentsDual-vat Component Box Assembly 106-4129, 106-4130, 106-4131 2.5.2 Component Boxes with Melt CycleFull-vat Component Box Assembly 106-4125, 106-4126, 106-4127 Component Box with Mechanical Timer 106-4134Complete Box Assemblies PART #COMPONENT ComponentsDual-vat Component Box Assembly 106-4111, 106-4112, 106-4113 Full-vat Component Box Assembly 106-4084, 106-4085, 106-40862.5.3 Component Boxes with Standing Pilot Complete Box Assemblies PART #COMPONENT ComponentsAustralian/250V Full-vat Component Box Assembly 106-4066 Full-vat Component Box Assembly 106-40642.5.4 Component Boxes with Electronic Ignition Complete Box Assemblies PART #COMPONENT Components2.6 Control Panel Assemblies, Flue Caps, and Related Items COMPONENT Control Panel Assembly with Thermostat Access Door MJThermostat Access Door MJ PART #PART # 2.7 Controller AssembliesBasket Lift Timer COMPONENT2-21 WIRING ASSEMBLIES, HARNESSES, AND REMOTE CABLE ASSEMBLIESWiring Assemblies and Harnesses Remote Computer/Controller to Interface Board CablesPART # 2.8 Door Assembly106-3965 Door Assembly 6 210-6739 Pin, Door Hinge included in Hinge AssembliesCOMPONENT 2.9 Drain System Components 2.9.1 Drain Tube SystemPART # Drain TubesDual-vat, Left Assembly 2.9.2 Drain Valves FPP/FMP ModelsFull-vat Assembly Dual-vat, Right AssemblyCOMPONENT Drain Safety SwitchPART # Drain Valve AssembliesPART # 2.9.3 Drain Valves PMJ ModelsHandle, Drain Valve 208-240V Assembly 2.10 Filter Boxes120V Assembly 208-250V Assembly120V see also COMPONENTComplete Box Assemblies ComponentsPART # 2.11 Filter Pan AssemblyPan Assembly, Complete Includes COMPONENTCOMPONENT 2.12 FrypotsPART # Frypot Assemblies without InsulationKit, Insulation cut to fit 2.13 Frypot Cabinetry 2.13.1 MJ45 Frypot CabinetryPART # Probe GuardPART # 2.13.2 MJ35 Frypot CabinetryScrew, #14 x ¾” Slotted Pan Head DV, Left full assembly including targets, 106-3245SP 2.14 Gas Valves and Burners 2.14.1 MJ45 Gas Valves and BurnersFV full assembly including targets, 106-3246SP DV, Right full assembly including targets, 106-3245SPOrifices for high altitude and special gasses contact Frymaster PART #COMPONENT Pilot Assemblies, Non-CEGas Valve Conversion Kits 2.14.2 MJ35 Gas Valves and BurnersNon-CE Natural to Propane Non-CE Propane to Natural Orifices for high altitude and special gasses contact Frymaster PART #COMPONENT Pilot Assemblies, Non-CEFilter Return Manifold 2.15 Oil Return Components115V Pump/Motor Assembly shown Filter Suction ManifoldCOMPONENT Microswitch included with ItemPART # Oil Return Components continued on next pagePART # 2.16 Power ShowerPower Shower Assembly COMPONENTTimers, Basket Lift 2.17 Thermostats and TimersOperating Thermostat Assembly, Fenwall 4” COMPONENTPART # 2.18 Wiring Harnesses, Pin Terminals, and Power CordsConnectors COMPONENTCOMPONENT 2.19 Garland Range S35 PartsCabinetry TEL 1-318-865-1711 FAX Parts 1-318-219-7140 FAX Tech Support SERVICE HOTLINEShipping Address 8700 Line Avenue, Shreveport, Louisiana PRINTED IN THE UNITED STATES