Manuals / Frymaster / Kitchen Appliance / Fryer

Frymaster 35 Shipping Address 8700 Line Avenue, Shreveport, Louisiana, Service Hotline, 819-6092

Models: 45 35

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Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000

Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135

PRINTED IN THE UNITED STATES	SERVICE HOTLINE	819-6092
	1-800-551-8633
		APRIL 2006

Page 80

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Frymaster 35, 45 Shipping Address 8700 Line Avenue, Shreveport, Louisiana, Printed In The United States, Service Hotline

Contents

24-Hour Service Hotline Service and Parts ManualPerformance Pro Series Gas Fryers Models 35 APRILDANGER NOTICE TO U.S. CUSTOMERSNOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS DANGER DANGERDANGER DANGERPERFORMANCE PRO SERIES GAS FRYERS MODELS 35 Table of Contents CHAPTER 1 Service Procedures2.1 Accessories CHAPTER 2 Parts ListPERFORMANCE PRO SERIES GAS FRYERS MODELS 35 Table of Contents CHAPTER 1 SERVICE PROCEDURES PERFORMANCE PRO SERIES GAS FRYERS MODELS 351.1 General 1.1.1 Pilot Ignition1.2 Moving the Fryer for Servicing 1.1.3 Controller Options1.1.4 Thermostats and Temperature Probes 1.3 Diagnostic Procedures 1.3.1 Cleaning the Gas Valve Vent Tube The frypot must be filled with oil or water during this procedureTo adjust burner gas pressure After servicing is complete12. Place the gas valve in the OFF position 1.3.3 Adjusting the Pilot Flame 1.3.4 Adjusting Burner Ceramic Target Spacing and AlignmentFryers with thermostat access doors 1.3.5 Calibrating the ThermostatFryers with thermostat control panels 1.4.1 Replacing a Controller or Computer 1.3.6 Testing the Temperature Probe1.4 Replacing Fryer Components stop screw locking nut setscrew 1.4.4 Replacing the Temperature Probe 1.4.7 Replacing the Heat Mode Indicator Light in Fryers with Thermostat Controls 1.4.9 Replacing Burner Ceramic Targets 1.4.10 Replacing the Gas ValveBend the clip to release the thermopile 1.4.11 Replacing the Pilot Assembly or Thermopile1.4.12 Replacing the Frypot 12. Disconnect the pipe union on the bottom of the gas valve 1.5 Troubleshooting and Problem Isolation 1.5.1 Typical ProblemsPilot Failure No pilot flameThe Gas and Electrical Power Supplies The Electronic CircuitsThe Gas Valve Improper Burner FunctionMisdirected or Weak Pilot Flame Clogged Burner OrificesInadequate Make-up Air Other Causes of PoppingImproper Temperature Control Melt CycleFailure to Control at Setpoint Gas Valve MalfunctionSensitivity and Recovery Common Computer ComplaintsFiltration Malfunction Basket Lift Malfunction There are three basket lift problem types. They areLeakage Electronics Failure Binds and JamsMotor and Gear Wear 2-Pole Mech Timer Manual Push-Button Modular Basket Lift Simplified SchematicComputer/Controller Modular Basket Lift Simplified Schematic Power light ON, heat light ON, trouble light OFF, and melt light OFF Power light ON, heat light OFF, trouble light ON, and melt light OFF1.6 Probe Resistance Chart Probe Resistance Chart 1.5.2 Interpretation of Analog Controller Lights1.7 Troubleshooting Guides 1.7.3 Troubleshooting the Thermostat Troubleshooting the 24 VAC Circuit Standing Pilot Computer Controller1.7.2 Troubleshooting the Gas Valve 1.7.4 Troubleshooting the Temperature Probe 1.8 Wiring Diagrams 1.8.1 Standing Pilot 1.8.2 Electronic Ignition 1.8.3 Non-Computer Controlled Fryer 1.8.4 Filter Box 1.8.5 Modular Basket Lift 100/120V 1.8.6 Modular Basket Lift 208/250V PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 CHAPTER 2 PARTS LIST 2.1 AccessoriesPART # COMPONENT2.2 Basket Lift and Associated Parts 100-120V Configuration208-250V Configuration 4. Wiring has been omitted for clarityComplete 120V Basket Lift Assembly for FPP35/45 Complete 230V Basket Lift Assembly for FPP35/45PART # COMPONENT2.3 Cabinetry 2.3.1 FPP/FMP Model Cabinetry Front of fryerRear of fryer Four station fryer shownPART # COMPONENTCabinet Assemblies see Section Base Assemblies2.3.2 PMJ Non-filter Model Cabinetry Front of fryerRear of fryer Four station fryer shownPART # COMPONENTCabinet Assemblies Base AssembliesOther Components PART #COMPONENT 2.4 Casters, Legs, and Associated Hardware PART #Legs COMPONENT2.5 Component Boxes 2.5.1 Component Boxes without Melt Cycle Full-vat Component Box Assembly 106-4117, 106-4118, 106-4119Dual-vat Component Box Assembly 106-4121, 106-4122, 106-4123 Component Box CoverPART # COMPONENTComplete Box Assemblies Components2.5.2 Component Boxes with Melt Cycle Full-vat Component Box Assembly 106-4125, 106-4126, 106-4127Dual-vat Component Box Assembly 106-4129, 106-4130, 106-4131 Component Box with Mechanical Timer 106-4134PART # COMPONENTComplete Box Assemblies Components2.5.3 Component Boxes with Standing Pilot Full-vat Component Box Assembly 106-4084, 106-4085, 106-4086Dual-vat Component Box Assembly 106-4111, 106-4112, 106-4113 PART # COMPONENTComplete Box Assemblies Components2.5.4 Component Boxes with Electronic Ignition Full-vat Component Box Assembly 106-4064Australian/250V Full-vat Component Box Assembly 106-4066 PART # COMPONENTComplete Box Assemblies Components2.6 Control Panel Assemblies, Flue Caps, and Related Items Control Panel Assembly with Thermostat Access Door MJ Thermostat Access Door MJCOMPONENT PART #2.7 Controller Assemblies Basket Lift TimerPART # COMPONENTWIRING ASSEMBLIES, HARNESSES, AND REMOTE CABLE ASSEMBLIES Wiring Assemblies and Harnesses2-21 Remote Computer/Controller to Interface Board Cables2.8 Door Assembly 106-3965 Door AssemblyPART # 6 210-6739 Pin, Door Hinge included in Hinge Assemblies2.9 Drain System Components 2.9.1 Drain Tube System PART #COMPONENT Drain Tubes2.9.2 Drain Valves FPP/FMP Models Full-vat AssemblyDual-vat, Left Assembly Dual-vat, Right AssemblyDrain Safety Switch PART #COMPONENT Drain Valve AssembliesHandle, Drain Valve 2.9.3 Drain Valves PMJ ModelsPART # 2.10 Filter Boxes 120V Assembly208-240V Assembly 208-250V AssemblyCOMPONENT Complete Box Assemblies120V see also Components2.11 Filter Pan Assembly Pan Assembly, Complete IncludesPART # COMPONENT2.12 Frypots PART #COMPONENT Frypot Assemblies without Insulation2.13 Frypot Cabinetry 2.13.1 MJ45 Frypot Cabinetry PART #Kit, Insulation cut to fit Probe GuardScrew, #14 x ¾” Slotted Pan Head 2.13.2 MJ35 Frypot CabinetryPART # 2.14 Gas Valves and Burners 2.14.1 MJ45 Gas Valves and Burners FV full assembly including targets, 106-3246SPDV, Left full assembly including targets, 106-3245SP DV, Right full assembly including targets, 106-3245SPPART # COMPONENTOrifices for high altitude and special gasses contact Frymaster Pilot Assemblies, Non-CENon-CE Natural to Propane Non-CE Propane to Natural 2.14.2 MJ35 Gas Valves and BurnersGas Valve Conversion Kits PART # COMPONENTOrifices for high altitude and special gasses contact Frymaster Pilot Assemblies, Non-CE2.15 Oil Return Components 115V Pump/Motor Assembly shownFilter Return Manifold Filter Suction ManifoldMicroswitch included with Item PART #COMPONENT Oil Return Components continued on next page2.16 Power Shower Power Shower AssemblyPART # COMPONENT2.17 Thermostats and Timers Operating Thermostat Assembly, Fenwall 4”Timers, Basket Lift COMPONENT2.18 Wiring Harnesses, Pin Terminals, and Power Cords ConnectorsPART # COMPONENTCabinetry 2.19 Garland Range S35 PartsCOMPONENT SERVICE HOTLINE Shipping Address 8700 Line Avenue, Shreveport, LouisianaTEL 1-318-865-1711 FAX Parts 1-318-219-7140 FAX Tech Support PRINTED IN THE UNITED STATES

Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135

PRINTED IN THE UNITED STATES

SERVICE HOTLINE

819-6092

APRIL 2006