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Frymaster manual Service Parts, J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS, Part #, Component

Models: J1X J2X

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		J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS
			CHAPTER 8: SERVICE PARTS


	ITEM	PART #	COMPONENT
	1	810-0691	Vent Tube
	2		Gas Valve
		826-1579	Millivolt Gas Valve, Honeywell, Natural
		826-1580	Millivolt Gas Valve, Honeywell, Propane
	3	810-0703	Pilot Tubing, Gas Valve to Pilot
	4	900-1033	Pilot Mounting Bracket, J1C & J1X
	5	900-1032	Pilot Mounting Bracket, J2X
	6		Pilot Assembly
		810-2071	Pilot Assembly, Natural
		810-1773	Pilot Assembly, Propane
		810-1831	Pilot Assembly, Manufactured Gas
	7		Burner Orifice
		810-0131	Burner Orifice, #56, 1.30 mm, Natural, J1C & J1X
		810-0129	Burner Orifice, #51, 1.70 mm, Natural, J2X
		810-0140	Burner Orifice, #67, .81 mm, Propane, J1C & J1X
		810-0134	Burner Orifice, #59, 1.05 mm, Propane, J2X
		810-1154	Burner Orifice, 2.80 mm, Manufactured Gas, J2X
	8	823-0244	Burner Manifold, J1C & J1X
	9	810-1862	Burner Manifold, J2X
	10	230-1178	Deflector, Side, J2X
	11	230-1180	Deflector, Rear, J2X
	12	230-1568	Deflector, J1C & J1X
	13	200-0173	Bracket, Manifold Mounting, J2X

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Frymaster Service Parts, J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS, Part #, Component, Gas Valve, Pilot Assembly

Contents

NOVEMBER Installation, Operation, Service, and Parts24-Hour Service Hotline service@frymaster.comREQUIREMENTS in Chapter 2 of this manual for specifics NOTICE TO U.S. CUSTOMERSNOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U.S CANADARETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE TABLE OF CONTENTS CHAPTER 2 Installation InstructionsCHAPTER 5 Preventive Maintenance CHAPTER 6 Operator Troubleshootingfrymaster domestic warranty 1.2 Safety Information 1.1 Parts Ordering and Service InformationJ1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1.4 Installation, Operating, and Service Personnel 1.3 Equipment DescriptionJ1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 1 INTRODUCTION malfunction of your system1.6 Shipping Damage Claim Procedure Warranty on your equipment1.5 Definitions What to do if your equipment arrives damagedCHAPTER 2 INSTALLATION INSTRUCTIONS 2.1 General Installation RequirementsJ1C, J1X, & J2X MASTER JET SERIES GAS FRYERS open flame of any type, including those of broilers and ranges2.1 General Installation Requirements cont CHAPTER 2 INSTALLATION INSTRUCTIONSJ1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CLEARANCE AND VENTILATION DANGER2.2 Leg Installation DANGER DO NOT install this appliance without legs2.3 Pre-Connection Preparations NATIONAL CODE REQUIREMENTS2.3 Pre-Connection Preparations cont 2.4 Connection to Gas LineStandard Incoming Gas Pressure for J1C, J1X, and J2XGas Connection Pipe Sizes CHAPTER 2 INSTALLATION INSTRUCTIONSThe size of the gas line used for installation is very important. If the line is too small, the gas pressure at the burner manifold will be low. This may cause slow recovery and delayed ignition. The incoming gas supply line should be a minimum of ½ 13 mm in diameter. Refer to the chart below for the minimum sizes of connection piping J1C, J1X, & J2X MASTER JET SERIES GAS FRYERSCHAPTER 2 INSTALLATION INSTRUCTIONS DANGER Standard Burner ManifoldGas Pressure for J1C, J1X, and J2X Pressure - J2X2.5 Converting to Another Gas Type defined in Section 1.6 of this manual Gas Conversion Instructionsfor J1C Fryers only Natural to Propane3.1 Start-Up Procedure ACCESSING THE PILOTCHAPTER 3 OPERATING INSTRUCTIONS Solid shortening must be pre-melted prior to filling frypot3.1 Start-Up Procedure cont Lighting the PilotCHAPTER 3 OPERATING INSTRUCTIONS LIGHTING THE PILOTCycle mode until the Melt Cycle switch is placed in the OFF position 3.2 Boiling-Out the FrypotCHAPTER 3 OPERATING INSTRUCTIONS MELT CYCLE Boiling-Out the Frypot3.2 Boiling-Out the Frypot cont 3.3 Shutting Down the FryerJ1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 3 OPERATING INSTRUCTIONSCHAPTER 4 FILTRATION INSTRUCTIONS 4. Filtrationappropriate container for disposal DANGER above the maximum fill line located on the container4. Filtration cont CHAPTER 4 FILTRATION INSTRUCTIONSoil/shortening will rush out, creating an extreme hazard J1C, J1X, & J2X MASTER JET SERIES GAS FRYERSCHAPTER 5 PREVENTATIVE MAINTENANCE 5.1 Fryer Preventive Maintenance Checks and ServicesDAILY CHECKS AND SERVICES Inspect Fryer and Accessories for Damage Clean Fryer Cabinet Inside and Out DANGER5.1 Fryer Preventive Maintenance Checks and Services cont CHAPTER 5 PREVENTATIVE MAINTENANCEQUARTERLY CHECKS AND SERVICES Drain and Clean Frypot Clean Detachable Parts and AccessoriesClean Gas Valve Vent Tube SEMI-ANNUAL CHECKS AND SERVICES Check Burner Manifold Pressure DANGERarrange this service 5.1 Fryer Preventive Maintenance Checks and Services contCHAPTER 5 PREVENTATIVE MAINTENANCE 5.2 Annual/Periodic System InspectionJ1C, J1X, & J2X MASTER JET SERIES GAS FRYERS 6.2 Troubleshooting Thermostat Controlled Fryers PROBLEM6.1 Introduction oil/shortening from one container to another6.3 Troubleshooting Abnormal Burner Operation CHAPTER 6 OPERATOR TROUBLESHOOTINGPROBABLE CAUSES CORRECTIVE ACTIONJ1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTINGFlame rolling out Pilot outage CHAPTER 7 SERVICE PROCEDURES 7. Service ProceduresJ1C, J1X, & J2X MASTER JET SERIES GAS FRYERS Figure 1 Cabinet InteriorCHAPTER 7 SERVICE PROCEDURES When installing thermostats, DO NOT OVER TORQUE7.2 Calibrating a Thermostat after Installation 7.1 Replace Controlling or High-limit Thermostat7.4 Adjust Pilot Flame 7.3 Replace the Pilot Generator CartridgeNOTE Thermopile should NOT glow red CHAPTER 7 SERVICE PROCEDURESCHAPTER 7 SERVICE PROCEDURES 7.5 Burner Gas Pressure Adjustment 7.6 Replacing the Fryer Gas ValveJ1C, J1X, & J2X MASTER JET SERIES GAS FRYERS 1. Turn the gas valve knob to the PILOT position7.7 Removing the Main Burner Assembly 7.8 Replacing Burner DeflectorCHAPTER 7 SERVICE PROCEDURES J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS7.9 Alignment & Adjustment of Metal Burner Deflector 7.10 Replacing the FrypotCHAPTER 7 SERVICE PROCEDURES J1C, J1X, & J2X MASTER JET SERIES GAS FRYERSJ1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8 SERVICE PARTS 8.1 Main ComponentsPART # COMPONENT8.2 Frypot Components J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8 SERVICE PARTSJ1C & J1X J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8 SERVICE PARTS Flue Assembly, J2XDrain Valve, J1C & J1X Full Assembly Drain Valve, J2X Full Assembly8.3 Burner Components J1C & J1X Burner Manifold Assembly J2X Burner Manifold AssemblyJ1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8 SERVICE PARTS CHAPTER 8 SERVICE PARTS Pilot AssemblyJ1C, J1X, & J2X MASTER JET SERIES GAS FRYERS PART #8.4 Accessories J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8 SERVICE PARTSPART # COMPONENT8.5 Thermostat Components J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8 SERVICE PARTSThermostat Assembly Kit includes Items 2 and Thermostat Dial Plate AssemblyTHIS PAGE INTENTIONALLY LEFT BLANK SERVICE HOTLINE Frymaster L.L.C, 8700 Line Avenue, Shreveport, LouisianaFAX Parts FAX Tech Support