Section 8

ASSEMBLY

8.Remove two (2) bolts holding blower housing on each cylinder head (a 10mm socket is required).

9.Loosen four (4) allen head bolts for intake manifold. Tilt mani- fold forward to gain clearance (using a 6mm allen wrench).

10.Remove blower housing.

11.Remove negative cable from starter motor (using 13mm socket).

12.Remove positive cable and Wire 13 from starter contactor on starter motor (using 13mm socket).

13.Remove Wire 16 from spade terminal on starter contactor.

14.Remove two (2) starter bolts (using 13mm socket).

15.Remove starter motor, watch for possible shim washer on right side mounting bolt.

FLYWHEEL/MAGNETO REMOVAL:

1.Perform enclosure/panel removal steps 1-7.

2.Remove spark plug boot from spark plug on left side (Cylinder 1).

3.Remove nine (9) bolts from cylinder 1 wrap. Remove Cylinder 1 wrap (using an 8mm socket).

4.Remove five (5) bolts from crankcase wrap (using an 8mm socket).

5.Remove four (4) bolts from oil cooler oil duct. Remove oil duct (both a 10mm socket and an 8mm socket are required).

6.Remove crankcase wrap.

7.Remove five (5) bolts holding blower housing (using an 8mm socket).

8.Remove two (2) bolts holding blower housing on each cylinder head (a 10mm socket is required).

9.Loosen four (4) allen head bolts for intake manifold. Tilt mani- fold forward to gain clearance (using a6mm allen wrench).

10.Remove blower housing. Adjust or replace magnetos as needed.

11.Remove two (2) bolts from plastic fan on flywheel (using a 13mm socket).

12.Remove flywheel nut.(36mm socket) Use steering wheel puller to remove flywheel (using M8 x 1.25 bolts for puller).

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Generac Power Systems 55, 75, 65 manual FLYWHEEL/MAGNETO Removal
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65, 75, 55 specifications

Generac Power Systems has established itself as a leader in power generation, offering a range of high-performance generators suited for residential and commercial applications. Among its lineup, the Generac 55, 65, and 75 kW generators stand out for their reliability, efficiency, and advanced features.

The Generac 55 kW generator is designed to provide a powerful backup solution for medium to large homes or small businesses. It features a robust engine that delivers dependable performance while maintaining fuel efficiency. One of its key characteristics is the True Power Technology, which produces clean and stable power, ensuring that sensitive electronic devices run smoothly without risk of damage. This generator is equipped with a fully automatic transfer switch, allowing for seamless power transition during outages, with minimal disruption.

Moving to the 65 kW model, it offers increased capacity while retaining the fundamental qualities of the 55 kW version. This unit is particularly suited for larger homes or commercial applications that require greater power demands. The 65 kW generator utilizes Generac’s G-Force engine, known for its durability and reduced maintenance needs. Advanced features such as remote monitoring capabilities allow users to check the generator's status from anywhere, providing peace of mind and convenience.

The 75 kW generator takes performance to the next level, making it ideal for even more significant power needs. It is engineered for both quiet operation and enhanced performance, accommodating a wide range of requirements from residential to larger commercial operations. The 75 kW model includes a full-load voltage regulation system that maintains stable power output under varying loads, safeguarding appliances and equipment.

All three models incorporate advanced air-cooled technology, which enhances their efficiency and operational lifespan. Additionally, their corrosion-resistant enclosures ensure durability even in harsh weather conditions, making them suitable for diverse environments. The intuitive LCD display on each unit provides critical information, including runtime hours and maintenance reminders, empowering users with easy access to the generator's performance data.

Overall, Generac Power Systems' 55, 65, and 75 kW generators represent a commitment to quality, reliability, and innovation in backup power solutions. They are designed to meet the demands of modern power consumption while ensuring peace of mind through robust engineering and advanced technology. Whether for home use or commercial applications, these generators provide an effective means to stay prepared for unexpected power outages.
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