Section 8
ASSEMBLY
8.Remove two (2) bolts holding blower housing on each cylinder head (a 10mm socket is required).
9.Loosen four (4) allen head bolts for intake manifold. Tilt mani- fold forward to gain clearance (using a 6mm allen wrench).
10.Remove blower housing.
11.Remove negative cable from starter motor (using 13mm socket).
12.Remove positive cable and Wire 13 from starter contactor on starter motor (using 13mm socket).
13.Remove Wire 16 from spade terminal on starter contactor.
14.Remove two (2) starter bolts (using 13mm socket).
15.Remove starter motor, watch for possible shim washer on right side mounting bolt.
FLYWHEEL/MAGNETO REMOVAL:
1.Perform enclosure/panel removal steps
2.Remove spark plug boot from spark plug on left side (Cylinder 1).
3.Remove nine (9) bolts from cylinder 1 wrap. Remove Cylinder 1 wrap (using an 8mm socket).
4.Remove five (5) bolts from crankcase wrap (using an 8mm socket).
5.Remove four (4) bolts from oil cooler oil duct. Remove oil duct (both a 10mm socket and an 8mm socket are required).
6.Remove crankcase wrap.
7.Remove five (5) bolts holding blower housing (using an 8mm socket).
8.Remove two (2) bolts holding blower housing on each cylinder head (a 10mm socket is required).
9.Loosen four (4) allen head bolts for intake manifold. Tilt mani- fold forward to gain clearance (using a6mm allen wrench).
10.Remove blower housing. Adjust or replace magnetos as needed.
11.Remove two (2) bolts from plastic fan on flywheel (using a 13mm socket).
12.Remove flywheel nut.(36mm socket) Use steering wheel puller to remove flywheel (using M8 x 1.25 bolts for puller).
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