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Genie Z-45, Z-25J manual Transport and Lifting Instructions, Observe and Obey

Models: Z-45, Z-25J Z-45, Z-25

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Transport and Lifting Instructions

Operator's Manual	Fourth Edition · First Printing

Transport and Lifting Instructions

Observe and Obey:

Genie Industries provides this securement information as a recommendation. Drivers are solely responsible for making sure machines are properly secured and the correct trailer is selected pursuant to US Department of Transportation regulations, other localized regulations, and their company policy.

Genie customers needing to containerize any lift or Genie product should source a qualified freight forwarder with expertise in preparing, loading and securing construction and lifting equipment for international shipment.

Only qualified aerial lift operators should move the machine on or off the truck.

The transport vehicle must be parked on a level surface.

The transport vehicle must be secured to prevent rolling while the machine is being loaded.

Be sure the vehicle capacity, loading surfaces and chains or straps are sufficient to withstand the machine weight. Genie lifts are very heavy relative to their size. See the serial label for the machine weight. See the Inspections section for the serial label location.

Be sure the turntable is secured with the turntable rotation lock before transporting. Be sure to unlock the turntable for operation.

Do not drive the machine on a slope that exceeds the uphill, downhill or side slope rating. See Driving on a Slope in the Operating Instructions section.

If the slope of the transport vehicle bed exceeds the uphill or downhill maximum slope rating, the machine must be loaded and unloaded using a winch as described. See the Specifications section for the slope ratings.

Free-wheel Configuration for Winching

Chock the wheels to prevent the machine from rolling.

Release the non-steer

wheel brakes by

turning over the driveDisengage hub disconnect caps

(see below).

Be sure the winch line

is properly secured toEngage the drive chassis tie

points and the path is clear of all obstructions.

Reverse the procedures described to re-engage the brakes.

Note: Towing the Genie Z-45/25 or the Z-45/25J is not recommended. If the machine must be towed, do not exceed 2 mph / 3.2 km/h.

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Z-45/25 • Z-45/25J

Part No.114339

Image 48

Genie Z-45, Z-25J manual Transport and Lifting Instructions, Observe and Obey, Free-wheelConfiguration for Winching

Contents

IC Power Australia with Maintenance InformationOperator’s Manual Z-4525 Z-4525JContents Contact usOwners, Users and Operators Introduction DangerDo Not Operate Unless 1 Avoid hazardous situationsSafety Sign Maintenance Introduction Hazard ClassificationIntended Use Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Operators ManualGeneral Safety Safety signs and locationsGeneral Safety Safety signs and locationsOperators Manual Fourth Edition · First PrintingGeneral Safety Safety signs and locationsFourth Edition · First Printing Operators ManualGeneral Safety Safety signs and locationsOperators Manual Fourth Edition · First PrintingGeneral Safety Safety signs and locationsFourth Edition · First Printing Operators ManualGeneral Safety Safety signs and locationsOperators Manual Fourth Edition · First PrintingPersonal Safety Fall Protection Work Area Safety Electrocution Hazards Tip-overHazardsWork Area Safety Work Area Safety Operators ManualWork Area Safety Operation on Slopes Hazards Fall Hazards Collision HazardsWork Area Safety Work Area Safety Explosion and Fire Hazards Bodily Injury HazardDamaged Machine Hazards Component Damage HazardsWork Area Safety Battery Safety Burn Hazards Explosion HazardElectrocution Hazard Lockout After Each UseLegend Controls Platform Control PanelControls Fourth Edition · First PrintingControls Operators ManualPlatform Control Panel Controls Fourth Edition · First PrintingGround Control Panel ControlsControls Fourth Edition · First PrintingGround Control Panel Controls Operators ManualInspections Pre-operationInspection Fundamentals 2Always perform a pre-operationinspectionDo Not Operate Unless Inspections Pre-operationInspection Inspections Function Test Fundamentals 3Always perform function tests prior to useDo Not Operate Unless Inspections At the Ground ControlsTest Emergency Stop Test the Machine FunctionsTest the Foot Switch At the Platform ControlsTest the Horn Test Machine FunctionsTest the Drive Enable System Test Drive and BrakingInspections Test Limited Drive Speed - Standard Base Models Test Limited Drive Speed - Narrow Base ModelsInspections Test the Lift/Drive Select Function if equipped Test Aircraft Protection Package if equippedInspections Test Auxiliary ControlsFundamentals Inspections Workplace Inspection4Inspect the workplace Do Not Operate UnlessInspections Inspection for Decals with Words Part NoDecal Description QuantityInspections Ground Controls Side Drive Chassis Platform Engine SideFourth Edition · First Printing Operators ManualInspections Inspection for Decals with Symbols Part NoDecal Description QuantityInspections Ground Controls Side Drive Chassis Platform Engine SideFourth Edition · First Printing Operators ManualOperating Instructions Do Not Operate Unless 5Only use the machine as it was intendedFundamentals Starting the Engine Operating InstructionsEmergency Stop Auxiliary ControlsOperating Instructions Operation from Ground Operation from PlatformTo Position Platform To Steerrun rise Driving on a slopeTo determine the slope grade Operating InstructionsMachine Not Level Indicator Light if equipped Drive EnableGenerator if equipped Drive Speed SelectCheck Engine Light if equipped Aircraft Protection Package if equippedAfter Each Use Operating InstructionsFree-wheelConfiguration for Winching Transport and Lifting InstructionsObserve and Obey Securing to Truck or Trailer for Transit Securing the Platform - Z-45/25Securing the Chassis Securing the Platform - Z-45/25JLifting Instructions Y AxisX Axis Transport and Lifting InstructionsMaintenance Check the Engine Oil Level Maintenance Symbols LegendObserve and Obey Maintenance Check the Hydraulic Oil Level Maintenance Check the BatteriesCheck the Tire Pressure Maintenance Scheduled Maintenance Specifications Standard Base ModelsZ-45/25no jib Maximum slope rating, stowed position, 2WDSpecifications Standard Base ModelsZ-45/25Jjib Maximum slope rating, stowed position, 2WDSpecifications Narrow Base ModelsZ-45/25no jib Maximum slope rating, stowed positionSpecifications Narrow Base ModelsZ-45/25Jjib Maximum slope rating, stowed positionSpecifications Fourth Edition · First PrintingOperators Manual Part No.114339