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Genie Z-45, Z-25J manual Contents, Contact us

Models: Z-45, Z-25J Z-45, Z-25

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Contents

Operator's Manual	Fourth Edition • First Printing

Important

Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries.

Contents
	Page
Introduction	1
Symbol and Hazard Pictorial Definitions	3
General Safety	5
Personal Safety	11
Work Area Safety	12
Legend	19
Controls	20
Inspections	27
Operating Instructions	40
Transport and Lifting Instructions	46
Maintenance	49
Specifications	53
Contact us:
Internet: www.genielift.com
E-mail: techpub@genieind.com

Copyright © 1998 by Genie Industries

First Edition: Seventh Printing, May 2002

Second Edition: Second Printing, August 2004

Third Edition: Second Printing, October 2005

Fourth Edition: First Printing, March 2007

"Genie" and "Z" are registered trademarks of Genie Industries in the U.S.A. and many other countries.

These machines comply with

ANSI/SIA 92.5

CAN B.354.4

Printed on recycled paper

Printed in U.S.A.

Z-45/25 • Z-45/25J

Part No.114339

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Genie Z-45, Z-25J manual Contents, Contact us

Contents

Operator’s Manual IC PowerAustralia with Maintenance Information Z-4525 Z-4525JContents Contact usDo Not Operate Unless Owners, Users and OperatorsIntroduction Danger 1 Avoid hazardous situationsIntended Use Safety Sign MaintenanceIntroduction Hazard Classification Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Operators ManualGeneral Safety Safety signs and locationsOperators Manual General SafetySafety signs and locations Fourth Edition · First PrintingFourth Edition · First Printing General SafetySafety signs and locations Operators ManualOperators Manual General SafetySafety signs and locations Fourth Edition · First PrintingFourth Edition · First Printing General SafetySafety signs and locations Operators ManualOperators Manual General SafetySafety signs and locations Fourth Edition · First PrintingPersonal Safety Fall Protection Work Area Safety Electrocution Hazards Tip-overHazardsWork Area Safety Work Area Safety Operators ManualWork Area Safety Operation on Slopes Hazards Work Area Safety Fall HazardsCollision Hazards Damaged Machine Hazards Work Area Safety Explosion and Fire HazardsBodily Injury Hazard Component Damage HazardsElectrocution Hazard Work Area Safety Battery Safety Burn HazardsExplosion Hazard Lockout After Each UseLegend Controls Platform Control PanelControls Fourth Edition · First PrintingPlatform Control Panel ControlsOperators Manual Controls Fourth Edition · First PrintingGround Control Panel ControlsGround Control Panel ControlsFourth Edition · First Printing Controls Operators ManualDo Not Operate Unless Inspections Pre-operationInspection Fundamentals2Always perform a pre-operationinspection Inspections Pre-operationInspection Do Not Operate Unless Inspections Function Test Fundamentals3Always perform function tests prior to use Test Emergency Stop InspectionsAt the Ground Controls Test the Machine FunctionsTest the Horn Test the Foot SwitchAt the Platform Controls Test Machine FunctionsInspections Test the Drive Enable SystemTest Drive and Braking Inspections Test Limited Drive Speed - Standard Base ModelsTest Limited Drive Speed - Narrow Base Models Inspections Test the Lift/Drive Select Function if equippedTest Aircraft Protection Package if equipped Test Auxiliary Controls4Inspect the workplace FundamentalsInspections Workplace Inspection Do Not Operate UnlessDecal Description Inspections Inspection for Decals with WordsPart No QuantityFourth Edition · First Printing Inspections Ground Controls Side DriveChassis Platform Engine Side Operators ManualDecal Description Inspections Inspection for Decals with SymbolsPart No QuantityFourth Edition · First Printing Inspections Ground Controls Side DriveChassis Platform Engine Side Operators ManualFundamentals Operating Instructions Do Not Operate Unless5Only use the machine as it was intended Emergency Stop Starting the EngineOperating Instructions Auxiliary ControlsTo Position Platform Operating Instructions Operation from GroundOperation from Platform To SteerTo determine the slope grade run riseDriving on a slope Operating InstructionsGenerator if equipped Machine Not Level Indicator Light if equippedDrive Enable Drive Speed SelectAfter Each Use Check Engine Light if equippedAircraft Protection Package if equipped Operating InstructionsObserve and Obey Free-wheelConfiguration for WinchingTransport and Lifting Instructions Securing the Chassis Securing to Truck or Trailer for TransitSecuring the Platform - Z-45/25 Securing the Platform - Z-45/25JX Axis Lifting InstructionsY Axis Transport and Lifting InstructionsObserve and Obey Maintenance Check the Engine Oil LevelMaintenance Symbols Legend Maintenance Check the Hydraulic Oil Level Check the Tire Pressure MaintenanceCheck the Batteries Maintenance Scheduled Maintenance Z-45/25no jib SpecificationsStandard Base Models Maximum slope rating, stowed position, 2WDZ-45/25Jjib SpecificationsStandard Base Models Maximum slope rating, stowed position, 2WDZ-45/25no jib SpecificationsNarrow Base Models Maximum slope rating, stowed positionZ-45/25Jjib SpecificationsNarrow Base Models Maximum slope rating, stowed positionOperators Manual SpecificationsFourth Edition · First Printing Part No.114339