Table of Contents
INTRODuCTION ...............................................2
manual accuracy ...........................................2
Contact info....................................................2
machine description ......................................2
identification ...................................................3
machine data sheet ......................................4
SECTION 1: SAfETy .......................................6
safety instructions for machinery ..................6
additional safety instructions For mills ..........8
glossary of terms .........................................9
SECTION 2: CIRCuIT REQuIREMENTS ...... 10
220V single-phase operation .....................10
SECTION 3: SETup .......................................11
needed for setup .........................................11
Unpacking ....................................................11
inventory ......................................................12
Cleanup ........................................................13
site Considerations ......................................14
moving & placing mill................................... 15
mounting to shop Floor ...............................15
assembly .....................................................16
test run ......................................................17
spindle Break-in ..........................................18
SECTION 4: OpERATIONS ...........................19
Basic Controls ..............................................19
operation overview .....................................22
table movement ..........................................22
headstock tilting .........................................24
headstock turret rotation ...........................26
headstock ram movement .........................27
setting spindle speed .................................28
Loading/Unloading tooling ..........................29
SECTION 5: ACCESSORIES .........................30
SECTION 6: MAINTENANCE .........................35
schedule ......................................................35
Cleaning & protecting ..................................35
Lubrication ...................................................35
V-Belt tensioning.........................................37
SECTION 7: SERVICE ...................................38
troubleshooting ...........................................38
adjusting gibs ..............................................40
adjusting Backlash.......................................41
V-Belt replacement .....................................41
SECTION 8: WIRING ......................................43
Wiring safety instructions ............................43
Wiring diagram ............................................44
Electrical Components .................................45
SECTION 9: pARTS .......................................46
Base, Column, & Knee Breakdown .............46
head Breakdown .........................................48
motor & ram Breakdown............................. 50
table Breakdown .........................................52
Label placement ..........................................54
WARRANTy AND RETuRNS ........................57