Table of Contents

INTRODUCTION

2

Machine Description

2

Contact Info

2

Manual Accuracy

2

Identification

3

Machine Data Sheet

4

SECTION 1: SAFETY

6

Safety Instructions for Machinery

6

Additional Safety for Mill/Drills

8

SECTION 2: POWER SUPPLY

9

Availability

9

Full-Load Current Rating

9

Circuit Requirements for 220V

9

Grounding Instructions

10

Extension Cords

10

SECTION 3: SETUP

11

Unpacking

11

Needed for Setup

11

Inventory

11

Cleanup

12

Site Considerations

13

Lifting & Placing

14

Anchoring to Floor

15

Anchoring to Concrete Floors

15

Assembly

15

Joining Drill Chuck & Arbor

16

Lubricating Mill/Drill

16

Test Run

17

Spindle Break-In

18

Inspections & Adjustments

18

SECTION 4: OPERATIONS

19

Operation Overview

19

Control Panel

20

Downfeed Controls

20

Identification

20

Using Coarse Downfeed

20

Using Fine Downfeed

20

Depth Stop

21

Headstock Movement

21

Raising/Lowering Headstock

21

Tilting Headstock

22

Graduated Dials

22

X- & Y-Axis Handwheels

23

X-Axis Power Feed

23

Installing/Removing Tooling

24

Installing Tool Holder

24

Removing Tool Holder

25

Spindle Speed

25

Determining Spindle Speed

25

Setting Spindle Speed

26

SECTION 5: ACCESSORIES

27

SECTION 6: MAINTENANCE

30

Schedule

30

Cleaning and Protecting

30

Lubrication

30

Headstock Reservoir

31

Ball Oilers

32

Table/Column Ways & Quill

32

Table Leadscrews

33

Quill Rack & Pinion

33

Z-Axis Leadscrew

34

SECTION 7: SERVICE

35

Troubleshooting

35

Adjusting Gibs

37

Adjusting Leadscrew Backlash

37

Tramming Spindle

38

Replacing Power Feed Carbon Brushes

39

Tightening Return Spring Tension

40

SECTION 8: WIRING

41

Wiring Safety Instructions

41

Electrical Box Wiring

42

Motors & Other Electrical Wiring

43

SECTION 9: PARTS

46

Head

46

Table & Column

49

Electrical Components

51

Power Feed

52

Accessories

53

Machine Labels & Cosmetics

54

WARRANTY & RETURNS

57

Table Travel

22

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Grizzly G0755 owner manual Table of Contents