Table of Contents
INTRODUCTION | 2 |
Machine Description | 2 |
Contact Info | 2 |
Manual Accuracy | 2 |
Identification | 3 |
Machine Data Sheet | 4 |
SECTION 1: SAFETY | 6 |
Safety Instructions for Machinery | 6 |
Additional Safety for Mill/Drills | 8 |
SECTION 2: POWER SUPPLY | 9 |
Availability | 9 |
9 | |
Circuit Requirements for 220V | 9 |
Grounding Instructions | 10 |
Extension Cords | 10 |
SECTION 3: SETUP | 11 |
Unpacking | 11 |
Needed for Setup | 11 |
Inventory | 11 |
Cleanup | 12 |
Site Considerations | 13 |
Lifting & Placing | 14 |
Anchoring to Floor | 15 |
Anchoring to Concrete Floors | 15 |
Assembly | 15 |
Joining Drill Chuck & Arbor | 16 |
Lubricating Mill/Drill | 16 |
Test Run | 17 |
Spindle | 18 |
Inspections & Adjustments | 18 |
SECTION 4: OPERATIONS | 19 |
Operation Overview | 19 |
Control Panel | 20 |
Downfeed Controls | 20 |
Identification | 20 |
Using Coarse Downfeed | 20 |
Using Fine Downfeed | 20 |
Depth Stop | 21 |
Headstock Movement | 21 |
Raising/Lowering Headstock | 21 |
Tilting Headstock | 22 |
Graduated Dials | 22 |
X- & | 23 |
23 | |
Installing/Removing Tooling | 24 |
Installing Tool Holder | 24 |
Removing Tool Holder | 25 |
Spindle Speed | 25 |
Determining Spindle Speed | 25 |
Setting Spindle Speed | 26 |
SECTION 5: ACCESSORIES | 27 |
SECTION 6: MAINTENANCE | 30 |
Schedule | 30 |
Cleaning and Protecting | 30 |
Lubrication | 30 |
Headstock Reservoir | 31 |
Ball Oilers | 32 |
Table/Column Ways & Quill | 32 |
Table Leadscrews | 33 |
Quill Rack & Pinion | 33 |
34 | |
SECTION 7: SERVICE | 35 |
Troubleshooting | 35 |
Adjusting Gibs | 37 |
Adjusting Leadscrew Backlash | 37 |
Tramming Spindle | 38 |
Replacing Power Feed Carbon Brushes | 39 |
Tightening Return Spring Tension | 40 |
SECTION 8: WIRING | 41 |
Wiring Safety Instructions | 41 |
Electrical Box Wiring | 42 |
Motors & Other Electrical Wiring | 43 |
SECTION 9: PARTS | 46 |
Head | 46 |
Table & Column | 49 |
Electrical Components | 51 |
Power Feed | 52 |
Accessories | 53 |
Machine Labels & Cosmetics | 54 |
WARRANTY & RETURNS | 57 |
Table Travel | 22 |