CABLE ASSEMBLY

25. Identify the Rear Cable (87)—this is the

25

 

 

shortest Cable.

Slide one end of the Rear

 

 

 

91

92

Cable onto the 5/16” x 3” Bolt (92). Thread

 

 

 

another 5/16” Nylon Jam Nut (91) onto the

 

87

 

Bolt, but do not fully tighten it. Leave

 

 

 

 

 

enough room between the two Jam Nuts

 

 

 

for the Cable to pivot.

 

 

 

 

26. See the inset drawing. Attach a 3 1/2” Pulley

26

 

 

(82) and a Cable Trap (80) to the upper hole

 

 

 

 

 

in a Large “U” Bracket (84) with a 3/8” x 2”

 

 

 

Bolt (50) and a 3/8” Nylon Locknut (42).

Be

 

 

sure that the Cable Trap is inside the

87

 

 

Large “U” Bracket. Note: This may come

 

 

 

pre-assembled.

 

 

 

 

 

Route the Rear Cable (87) through the Large

80

82

87

 

 

 

“U” Bracket (84) and the 3 1/2” Pulley (82).

 

50

 

Be sure that the Cable is in the groove of

42

 

 

 

the Pulley and that the Cable and Pulley

 

 

82

move smoothly.

 

 

84

 

 

 

 

84

 

 

 

 

 

27. Wrap the Rear Cable (87) around a 3 1/2”

27

 

2

Pulley (82). Attach the Pulley to the Top

 

 

42

 

 

Frame (2) with a 3/8” x 2” Bolt (50) and a 3/8”

 

50

 

 

Nylon Locknut (42).

 

The Cable must be

 

 

 

 

 

 

routed from the direction shown.

 

 

 

 

 

 

 

 

82

 

 

 

 

 

87

28. Attach the Rear Cable (87) to a Small “U”

28

 

 

Bracket (32) with a 1/4” Nylon Locknut (44)

 

87

 

 

and a 1/4” Washer (37).

Do not completely

 

32

40

tighten the Nylon Locknut. It should be

 

 

 

68

 

threaded onto the end of the Cable only a

 

 

couple of turns, as shown in the inset

 

 

37

drawing.

 

 

 

 

44

 

 

 

 

 

Attach the Small “U” Bracket (32) to the indi-

 

 

25

 

87

 

cated Weight Tube (25) with a 5/16” x 1 3/4”

32

 

 

 

Bolt (68) and a 5/16” Nylon Locknut (40).

 

37

 

 

 

 

 

 

 

 

 

 

44

 

 

 

 

13

 

 

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Healthrider WESY8630C3 manual Shortest Cable, Bolt, but do not fully tighten it. Leave, Sure that the Cable Trap is inside