Item | Phenomenon | Cause | Factory | Inspection, repair or adjustment | |
standard | |||||
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2 | Rough cut surface | (a) Large deflection of | φ | • Same as Item 1- (b). | |
| Parallelism (A)= 0.02/43 | saw blade. | 0.15/ 205 |
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| (Dummy disc) |
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| (Causes rough cut |
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| surface.) |
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| (b) Poor movement of | Slide load should be | • Apply machine oil to the slide | |
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| slide pipe section | within 3 kgf. | pipe section. | |
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| prevents smooth |
| • Check the slide pipe section | |
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| cutting. |
| for any scratches or the like. | |
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| • Repair as necessary. | |
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| • Readjust the Bushing [115]. | |
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| (c) Excessive clearance | - | • Readjust the Bushing [115]. | |
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| at the slide pipe |
| • Replace Hinge (A) Ass’y [87], | |
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| section. |
| or the Ball Bushing [114] as | |
| Fig. 64 |
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| necessary. | |
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| (d) Surface parallelism of | 0.02/43 | • Repair impact marks or | |
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| washers (D) is | (Fig. 64) | scratches at Washer (D) [221]. | |
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| inaccurate due to |
| • Replace them if necessary. | |
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| surface defects such |
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| as impact marks and |
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| scratches. |
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| (e) Improper slide cutting | - | • See paragraph "Slide | |
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| technique. |
| Cutting." Do not apply | |
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| unnecessary force for | |
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| successful slide cutting. | |
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| (f) Inaccurate squareness | 0.15/100 | • Same as Item 1- (a). | |
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| between turn table and | (Fig. 59) |
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| saw blade, causing |
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| saw blade to cut at an |
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| improper angle and |
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| make cutting marks. |
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| (g) Excessively fast | - | • Reduce cutting speed. | |
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| cutting speed. |
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| (h) Improper clamping of | - | • Properly clamp workpiece with | |
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| workpiece. |
| Vise Ass’y [42]. | |
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| (i) Turn table is not fixed | - | • During cutting, fix the Turn | |
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| with side handle. |
| Table [13] in position with the | |
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| Side Handle [23] without fail. | |
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| (j) Loose fitting of | - | • Same as Item 1- (h). | |
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| swiveling portion of |
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| hinge and gear case, |
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| or sluggish movement. |
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| (k) Cutting operation | - | • Correct warp or bend with | |
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| becomes sluggish |
| planer. | |
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| because workpiece is |
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| warped or bent. |
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| (l) Excessive vibration | - | • Recheck items (a), (c), (d) and | |
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| (i). | |
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