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Hobart Welding Products
210 MVP manual
1
1
56
56
Download
56 pages, 1.68 Mb
Processes
OM-249 498B
2011
−
03
Handler 210
MVP
Arc W
elding Power Source And
Wire Feeder
Description
MIG (GMAW)
Welding
Flux Cored (FCA
W) Welding
R
File: MIG (GMAW)
Contents
Main
Handler 210 MVP
From Hobart to You
Page
TABLE OF CONTENTS
SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING
1-1. Symbol Usage
.
1-2. Arc Welding Hazards
ELECTRIC SHOCK can kill.
ARC RAYS can burn eyes and skin.
)
WELDING can cause fire or explosion.
FLYING METAL or DIRT can injure eyes.
BUILDUP OF GAS can injure or kill.
1-3. Additional Symbols For Installation, Operation, And Maintenance
FIRE OR EXPLOSION hazard.
FALLING EQUIPMENT can injure.
OVERUSE can cause OVERHEATING
FLYING SPARKS can injure.
1-4. California Proposition 65 Warnings
1-5. Principal Safety Standards
1-6. EMF Information
SECTION 2 CONSIGNES DE SCURIT LIRE AVANT UTILISATION
2-1. Symboles utiliss
.
2-2. Dangers relatifs au soudage larc
UNE DCHARGE LECTRIQUE peut entraner la mort.
LES PICES CHAUDES peuvent provoquer des brlures.
LES FUMES ET LES GAZ peuvent tre dangereux.
LES RAYONS DE LARC peuvent provoquer des brlures dans les yeux et sur la peau.
LE SOUDAGE peut provoquer un incendie ou une explosion.
DES PIECES DE METAL ou DES SALETES peuvent provoquer des blessures dans les yeux.
2-3.
Risque DINCENDIE OU DEXPLOSION.
LA CHUTE DE LQUIPEMENT peut provoquer des blessures.
LEMPLOI EXCESSIF peut SURCHAUFFER LQUIPEMENT.
LES TINCELLES PROJETES peuvent provoquer des blessures.
2-4. Proposition californienne 65 Avertissements
2-5. Principales normes de scurit
2-6. Informations relatives aux CEM
Page
Page
SECTION 4 SPECIFICATIONS
4-1. Specifications For 230 VAC
4-2. Specifications For 115 VAC
4-3. Duty Cycle And Overheating
A or V
230 VAC
115 VAC
4-4. Volt-Ampere Curves
230 VAC
115 VAC
SECTION 5 INSTALLATION
5-1. Installing Nozzle, Contact Tip, And Adapter
Gun Not Seated
Gun Fully Seated
CorrectIncorrect
5-3. Installing Work Clamp
.
5-4. Process/Polarity Table
5-5. Changing Polarity
5-6. Installing Gas Supply
.
5-7. Electrical Service Guide
5-8. Extension Cord Data (Use Shortest Cord Possible) .
Input Voltage Input Power
Phase Hertz Conductor Size Max. Cord Length
5-9. MultiVoltage Plug (MVP) Connection
5-10. Serial Number And Rating Label Location
5-11. Selecting A Location And Connecting Input Power
5-12. Connecting 1-Phase Input Power For 230 VAC Input
1
5-13. Connecting 1-Phase Input Power For 115 VAC Input
5-14. Installing Wire Spool And Adjusting Hub Tension
Installing 8 in. (203 mm) Wire Spool
Installing 4 in. (102 mm) Wire Spool
5-15. Connecting Optional Spool Gun
CorrectIncorrect
Gun Not Seated
Gun Fully Seated
.
5-16. Threading Welding Wire
.
SECTION 6 OPERATION
6-1. Controls
.
Page
SECTION 7 MAINTENANCE &TROUBLESHOOTING
7-1. Routine Maintenance
.
7-2. Overload Protection
7-3. Drive Motor Protection
7-4. Changing Drive Roll Or Wire Inlet Guide
7-5. Changing Nozzle, Contact Tip, Adapter And Liner, And Cleaning Gun Casing
.
7-6. Replacing Switch And/Or Head Tube
7-7. Troubleshooting Table
Check for proper output polarity (see Section 5-5)
Page
Page
SECTION 9 MIG WELDING (GMAW) GUIDELINES
9-1. Typical MIG Process Connections
!
9-2. Typical MIG Process Control Settings .
9-3. Holding And Positioning Welding Gun .
9-4. Conditions That Affect Weld Bead Shape .
9-5. Gun Movement During Welding .
9-6. Poor Weld Bead Characteristics
9-7. Good Weld Bead Characteristics
9-8. Troubleshooting Excessive Spatter
9-9. Troubleshooting Porosity
9-10. Troubleshooting Excessive Penetration
9-11. Troubleshooting Lack Of Penetration
9-12. Troubleshooting Incomplete Fusion
9-13. Troubleshooting Burn-Through
9-14. Troubleshooting Waviness Of Bead
9-15. Troubleshooting Distortion
9-16. Common MIG Shielding Gases
9-17. Troubleshooting Guide For Semiautomatic Welding Equipment
Problem Probable Cause Remedy
Page
SECTION 10 PARTS LIST
.
Figure 10-1. Main Assembly
Page
Page
Page
10-3. Optional Drive Rolls
10-4. Options
10-5. Consumables
Warranty Questions?
Call 1-800-332-3281 7 AM 5 PM EST
Effective January 1, 2011
Please complete and retain with your personal records.
Resources Available
Always provide Model Name and Serial/Style Number.
Owners Record
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