Table of Contents

List of Models

. . . . 3

Electrical Tests

. 30

Symbols

. . . . 4

Test Gun Resistance

. 30

Warning Symbol

. . . . 4

Test Power Supply Resistance

. 31

Caution Symbol

. . . . 4

Test Electrode Resistance

. 32

Warning

. . . . 4

Test Ground Strip Resistance

. 33

Introduction

. . . . 7

Test Cylinder Resistance

. 33

How the Electrostatic Air Spray Gun Works

. . . . 7

Troubleshooting

. 34

Spraying Waterborne Fluids Electrostatically

. . . 7

Voltage Loss Troubleshooting

. 34

Gun Overview

. . . . 8

Spray Pattern Troubleshooting

. 37

Installation

. . . . 9

Gun Operation Troubleshooting

. 38

System Requirements

. . . . 9

Electrical Troubleshooting

. 39

Warning Sign

. . . . 9

Repair

. 41

Install the System

. . . . 9

Prepare the Gun for Service

. 41

Ventilate the Spray Booth

. . . 11

Air Cap/Nozzle Replacement

. 42

Connect the Air Line

. . . 11

Electrode Replacement

. 43

Ground the Cabinet

. . . 11

Fluid Packing Removal

. 44

Connect the Waterborne Fluid Hose

. . . 11

Packing Rod Repair

. 45

245895 Agitator Kit

. . . 14

Barrel Removal

. 46

245944 Fluid Regulator Kit

. . . 15

Barrel Installation

. 46

Select a Fluid Nozzle and Air Cap

. . . 16

Power Supply Removal and Replacement . . . . 47

Grounding

. . . 17

Turbine Alternator Removal and Replacement

. 48

Check Electrical Grounding

. . . 18

Fan Air Adjustment Valve Repair

. 49

Operation

. . . 19

Fluid Adjustment Valve Repair

. 50

Operating Checklist

. . . 19

Air Valve Repair

. 50

Fluid Voltage Discharge and

 

Atomizing Air Restrictor Valve Removal and

 

Grounding Procedure

. . . 20

Replacement

. 51

Pressure Relief Procedure

. . . 20

ES ON/OFF Valve Repair

. 51

Fill the Fluid Supply

. . . 21

Parts

. 52

Adjust the Spray Pattern

. . . 21

Accessories

. 65

Shutdown

. . . 25

Air Line Accessories

. 65

Low Voltage Adjustment (Smart Guns Only)

. . 25

Fluid Line Accessories

. 65

Maintenance

. . . 26

Gun Accessories

. 66

Flush the Spray Gun

. . . 26

Miscellaneous Accessories

. 66

Daily Care and Cleaning

. . . 27

Technical Data

. 69

Clean the Air Cap and Fluid Nozzle

. . . 29

Graco Standard Warranty

. 70

Grease Door Latch Threads

. . . 29

Graco Information

. 70

2

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HP GRACO OR PRO TI1681A manual Table of Contents