HP GRACO OR PRO TI1681A manual

Instructions/Parts ListELECTROSTATIC, WATERBORNE, AIR SPRAY

WB100 Isolation System and

PRO™ Xs3 Spray Gun

309293J

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure

100 psi (0.7 MPa, 7 bar) Maximum Working Fluid Pressure

For use when electrostatically spraying conductive, waterborne fluids that meet at least one of the following conditions for non-flammability:

FM Approved

•The fluid has a flash point above 140°F (60°C) and a maximum organic solvent concentration of 20%, by weight, per ASTM Standard D93. FM

•The fluid does not sustain burning when tested per ASTM Standard D4206 Sustained Burn Test.

CE-EN 50059 Compliant

•Materials which cannot be ignited, in any mixture with air, by an energy source of less than 500 mJ.

TI2139a

WB 100

Isolation Enclosure

See page 3 for a List of Models

U.S. Patent No. 7,226,004

PRO Xs3
Smart Gun and
Fluid Hose	TI1681A

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441

Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001

Contents

Instructions/Parts List ELECTROSTATIC, WATERBORNE, AIR SPRAY Table of Contents Electrical Tests Troubleshooting Parts Accessories List of Models FM Approved EN 50059 Compliant Symbols Warning Symbol Caution Symbol CAUTION Electric Shock Hazard Fire and Explosion Hazard Toxic Fluid Hazard Equipment Misuse Hazard Pressurized Equipment Hazard Introduction How the Electrostatic Air Spray Gun Works Spraying Waterborne Fluids Electrostatically Gun Overview Installation System Requirements Warning Sign Install the System Fig. 2. Typical Installation: PRO Xs Waterborne System Key Ventilate the Spray Booth Connect the Air Line Ground the Cabinet Connect the Waterborne Fluid Hose Fig. 3. Connect the Fluid Hose Shielded Hose Fig. 4. Waterborne Hose Dimensions (At Gun) Unshielded Hose Warning Shielded C Fig. 6. Waterborne Hose Dimensions (At Graco WB100 Enclosure) Fig. 9. Unshielded fluid connection Fig. 7. Shielded Fluid Hose Connection at Graco WB100 245895 Agitator Kit 245944 Fluid Regulator Kit Select a Fluid Nozzle and Air Cap Table 1: Fluid Nozzles Table 2: Air Caps Grounding Check Electrical Grounding Operation Operating Checklist Fluid Voltage Discharge and Pressure Relief Procedure Grounding Procedure Fill the Fluid Supply Adjust the Spray Pattern Page Table 3: Air Regulator Settings Spray Pattern Troubleshoot- ing Shutdown Shutdown Low Voltage Adjustment (Smart Guns Only) Table 4: Low Voltage Adjustment Maintenance Flush the Spray Gun Daily Care and Cleaning Page Clean the Air Cap and Fluid Nozzle Equipment Needed Procedure Grease Door Latch Threads Electrical Tests Test Gun Resistance Test Power Supply Resistance Test Electrode Resistance Test Ground Strip Resistance Test Cylinder Resistance Troubleshooting Spray Gun Waterborne Fluid Hose Voltage Loss Troubleshooting Voltage Isolation System Visual Check Tests Page Spray Pattern Troubleshooting Gun Operation Troubleshooting Electrical Troubleshooting Operation See Check Electrical Grounding on page 18 and Test Gun Resistance Repair Prepare the Gun for Service Air Cap/Nozzle Replacement Electrode Replacement Fluid Packing Removal Packing Rod Repair Barrel Removal Barrel Installation Power Supply Removal and Replacement Turbine Alternator Removal and Replacement Fan Air Adjustment Valve Repair Fluid Adjustment Valve Repair Air Valve Repair Atomizing Air Restrictor Valve Removal and Replacement ES ON/OFF Valve Repair Parts Page Page Page Part No. 244582 60 kV Electrostatic Gun, Series B (items 4-59) Page Page Page Page Page Page Tubing and Wiring Chart Tubing and Wiring Diagrams Accessories Air Line Accessories Fluid Line Accessories Gun Accessories Miscellaneous Accessories Part No. 245895 Agitator Accessory Kit (items 401-407) Part No. 245944 Fluid Regulator Accessory Kit (items 501-507) Technical Data Graco Standard Warranty Graco Information