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Kohler 14/20RESAL manual Scheduled Maintenance

Models: 14/20RESAL 14/20RESA

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Section 5 Scheduled Maintenance

Section 5 Scheduled Maintenance

WARNING

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before working on the generator set. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery.

Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or equipment connected to the set, disable the generator set as follows: (1) Press the generator set off/reset button to shut down the generator set. (2) Disconnect the power to the battery charger, if equipped. (3) Remove the battery cables, negative (--) lead first. Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent the starting of the generator set by the remote start/stop switch.

WARNING

Hazardous voltage. Moving parts.

Can cause severe injury or death.

Operate the generator set only when all guards and electrical enclosures are in place.

WARNING

Hot engine and exhaust system.

Can cause severe injury or death.

Do not work on the generator set until it cools.

Servicing the exhaust system. Hot parts can cause severe injury or death. Do not touch hot engine parts. The engine and exhaust system components become extremely hot during operation.

5.1 Scheduled Maintenance

Refer to the following service schedules and the runtime hours displayed on the controller display to schedule routine maintenance. Intervals are shown in hours of operation and/or time intervals (i.e. weekly, monthly, quarterly, etc.) Have an authorized distributor/dealer service the generator set at the designated intervals in the service schedule for the life of the generator set. Service units subject to extreme weather, long operating hours, or dusty or dirty conditions more frequently.

Contact an authorized distributor/dealer for parts.

TP-6804 12/11

Section 5 Scheduled Maintenance 57

Image 57

Kohler 14/20RESAL manual Scheduled Maintenance

Contents

Controllers ModelsTP-6804 12/11 OperationController Identification Product Identification InformationGenerator Set Identification Numbers Engine IdentificationUnloaded Cycle Exercise with Complete System Diagnostics Table of ContentsExercise TP-6804 12/11Table of Contents, continued Table of Contents, continued TP-6804 12/11 Safety Precautions and Instructions BatteryAccidental Starting Exhaust System Engine Backfire/Flash FireHazardous Noise Fuel SystemHazardous Voltage/ Moving Parts WARNINGCAUTIONHot Parts Heavy EquipmentList of Related Literature IntroductionEmission Information NameplateService Assistance TP-6804 12/11 14 Service Assistance1.5 Transfer Switch Section 1 Descriptions and Service Views1.1 Introduction 1.2 EngineRDC2 Controller Features DC2 Controller Features 1.7.1 Carburetor Heater 1.7 Accessories1.7.2 Fuel Regulator Heater 20RESA and RESAL only 1.7.3 OnCue Home Generator Management SystemFigure 1-2 Service View Model 20RESA shown 1.8 Service ViewsTP-6804 12/11 20 Section 1 Descriptions and Service ViewsSection 2 Generator Set Operation 2.1 Prestart Checklist2.2 Exercising the Generator Set 2.3 Generator Set Operation2.3.7 Automatic Operation with Model RDT or RSB Transfer Switches 2.3.6 Automatic Operation with Model RXT Transfer Switch2.4.1 Setting the Exerciser 2.4.2 Unloaded Cycle Exercise with Complete System Diagnostics2.4 Exercise 2.4.5 Power Failure During Exercise Cycle 2.5 Faults2.5.3 ATS Communication Errors 2.4.3 Unloaded Full-Speed Exercise2.5.4 Resetting the Controller after a Fault Shutdown Warning W or Figure 2-3 Controller Fault Messages TP-6804 12/11 28 Section 2 Generator Set Operation3.1 RDC2 Generator Set/ Transfer Switch Controller 3.2 Controls and IndicatorsSection 3 RDC2 Controller Operation 3.2.1 Controller Keypad 3.2.2 LED Indicators3.2.3 LCD Display 3.3 Controller Power 3.4 Battery Charging3.5 Changing Settings Repeat steps 5 and 6, using the arrow and select When the correct date is shown, press the Select3.6 Setting the Exerciser 3.6.1 Setting the Exerciser at Controller Power--up3.6.2 Changing the Exercise Settings If the exerciser has not been set, No Exercise Sch will be displayed Figure 3-8 Procedure to Set the Exerciser on the RDC2 Controller3.8 Main Menu 3.7 RDC2 Controller Menus3.10 Engine Metering Menu 3.9 Overview MenuDANGER 3.11 Generator Metering Menu3.13 Genset Run Time Menu 3.12 Generator Set Information Menu3.14 Genset System Menu 3.15 ATS Status Menu 3.16 ATS Configuration Menu 3.18 Networking Information Menus 3.17 Date and Time Menu3.18.1 Networking Status Submenu 3.18.2 Networking Configuration Submenu OnCue Password 3.18.3 RBUS Information 3.18.4 Remote Devices Submenu 3.19 Programmable Interface Module PIM Status Menu 3.20 Load Control Module LCM Menus 3.21 Event Log 4.1 DC2 Generator Set/ Transfer Switch Controller 4.2 Controls and IndicatorsSection 4 DC2 Controller Operation 4.2.1 Controller Keypad 4.2.2 LED Indicators4.3 Controller Power 4.4 Battery Charging4.2.3 LCD Display 4.5.2 Setting the Exerciser 4.5.3 Exerciser Reset4.5 Exercise 4.6 Event Log4.8 OnCue Password 4.7 Maintenance TimerTP-6804 12/11 56 Section 4 DC2 Controller Operation5.1 Scheduled Maintenance Section 5 Scheduled Maintenance5.1.1 Service Schedule, 14RESA/RESAL Models 5.1.2 Service Schedule, 20RESA/RESAL Models 5.2 Lubrication System 5.2.4 Oil Change Procedure5.2.3 Engine Oil Recommendation 5.2.1 Low Oil Pressure Shutdown5.2.6 Oil Cooler 20RESA/RESAL 5.2.5 Resetting the Maintenance TimerGenerator Set Model Oil Capacity, L qt5.4 Air Cleaner Service 5.4.1 Air Cleaner, 14RESA/RESAL Models5.3 Spark Plugs tp6515 5.4.2 Air Cleaner, 20RESA/RESAL Models5.6 Exhaust System 5.5 Cooling SystemEZ-273000-J 5.7 Battery5.8.5 Battery 5.8 Storage Procedure5.8.1 Lubricating System 5.8.2 Fuel System6.2 Fault Messages Section 6 Troubleshooting6.4 Controller Service Access 6.1 IntroductionFigure 6-2 General Troubleshooting Chart 6.5 TroubleshootingAppendix A Abbreviations California Air Resources BoardDeutsches Institut fur Normung positive temperature coefficient sound power level, A weightedOccupational Safety and Health room temperature vulcanizationPage TP-6804 12/11 Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier RoadSingapore Phone 65 6264-6422, Fax E 2011 by Kohler Co. All rights reserved