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Kohler 14/20RESAL manual Service Schedule, 14RESA/RESAL Models

Models: 14/20RESAL 14/20RESA

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5.1.1Service Schedule, 14RESA/RESAL Models

					Procedure

		See	Visually
System Component or Procedure		Section	Inspect		Check	Change	Clean	Test	Frequency
Fuel

Flexible lines and connections				X		R			Quarterly

Main tank supply level					X				Weekly

Fuel piping				X					Yearly

Lubrication		5.2

Oil level				X	X				8 hours or
				X	X				before use
									before use

Crankcase breather hose				X					Yearly or 500 hours

Change oil						X			Yearly or 100 hours

Replace filter						X			Yearly or 200 hours

Cooling		5.5

Air ducts, louvers					X		X		Yearly

Exhaust Line		5.6

Leakage				X	X				Weekly

Insulation, fire hazards				X					Yearly

Obstructions or combustible materials near exhaust				X					Weekly
outlet				X					Weekly
outlet

DC Electrical System		5.7

Battery charger operation, charge rate (if equipped)				X					Monthly

Remove corrosion, clean and dry battery and rack				X			X		Yearly

Clean and tighten battery terminals and inspect				X	X				Yearly
boots				X	X				Yearly
boots

Battery electrolyte level and specific gravity *					X				Yearly

AC Electrical System

Tighten control and power wiring connections					X				Yearly

Remote control system, if equipped								X	Monthly

Visible wear or damage				X					Quarterly

Wire abrasions where subject to motion				X	X				Six Months

Wire-cable insulation condition				X					3 Years or 500 hours

Engine and Mounting

Visible wear or damage				X					Weekly

Air cleaner and precleaner service [		5.4				R			Yearly or 100 hours

Spark plugs		5.3				X			Yearly or 300 hours

Replace stepper motor coupling and bushing						D			500 hours

Generator

Visible wear or damage				X					Quarterly

Exercise generator set								X	Weekly

Brushes and collector ring				D			D		Yearly

Measure and record resistance readings of
windings with insulation tester (Meggerr, with								D	3 Years
SCR assembly or rectifier and load leads								D	3 Years
SCR assembly or rectifier and load leads
disconnected) *

General Condition of Equipment

Evidence of vibration, leakage, excessive noise,				X	X		X		Weekly
temperature, or deterioration				X	X		X		Weekly
temperature, or deterioration

Interior of sound enclosure				X			X		Quarterly

* Not necessary for maintenance-free batteries.			X	Action
[ Service more frequently under extremely dusty/dirty conditions.			D	Authorized distributor/dealer only
Meggerr is a registered trademark of Biddle Instruments.			R	Replace as necessary
Meggerr is a registered trademark of Biddle Instruments.

58 Section 5 Scheduled Maintenance

TP-6804 12/11

Image 58

Kohler 14/20RESAL manual Service Schedule, 14RESA/RESAL Models

Contents

TP-6804 12/11 ModelsControllers OperationGenerator Set Identification Numbers Product Identification InformationController Identification Engine IdentificationExercise Table of ContentsUnloaded Cycle Exercise with Complete System Diagnostics TP-6804 12/11Table of Contents, continued Table of Contents, continued TP-6804 12/11 Battery Safety Precautions and InstructionsAccidental Starting Engine Backfire/Flash Fire Exhaust SystemHazardous Voltage/ Moving Parts Fuel SystemHazardous Noise WARNINGCAUTIONHeavy Equipment Hot PartsIntroduction List of Related LiteratureNameplate Emission InformationService Assistance 14 Service Assistance TP-6804 12/111.1 Introduction Section 1 Descriptions and Service Views1.5 Transfer Switch 1.2 EngineRDC2 Controller Features DC2 Controller Features 1.7.2 Fuel Regulator Heater 20RESA and RESAL only 1.7 Accessories1.7.1 Carburetor Heater 1.7.3 OnCue Home Generator Management System1.8 Service Views Figure 1-2 Service View Model 20RESA shown20 Section 1 Descriptions and Service Views TP-6804 12/112.2 Exercising the Generator Set 2.1 Prestart ChecklistSection 2 Generator Set Operation 2.3 Generator Set Operation2.3.6 Automatic Operation with Model RXT Transfer Switch 2.3.7 Automatic Operation with Model RDT or RSB Transfer Switches2.4.2 Unloaded Cycle Exercise with Complete System Diagnostics 2.4.1 Setting the Exerciser2.4 Exercise 2.5.3 ATS Communication Errors 2.5 Faults2.4.5 Power Failure During Exercise Cycle 2.4.3 Unloaded Full-Speed Exercise2.5.4 Resetting the Controller after a Fault Shutdown Warning W or Figure 2-3 Controller Fault Messages 28 Section 2 Generator Set Operation TP-6804 12/113.2 Controls and Indicators 3.1 RDC2 Generator Set/ Transfer Switch ControllerSection 3 RDC2 Controller Operation 3.2.2 LED Indicators 3.2.1 Controller Keypad3.2.3 LCD Display 3.4 Battery Charging 3.3 Controller Power3.5 Changing Settings When the correct date is shown, press the Select Repeat steps 5 and 6, using the arrow and select3.6.1 Setting the Exerciser at Controller Power--up 3.6 Setting the Exerciser3.6.2 Changing the Exercise Settings Figure 3-8 Procedure to Set the Exerciser on the RDC2 Controller If the exerciser has not been set, No Exercise Sch will be displayed3.7 RDC2 Controller Menus 3.8 Main Menu3.9 Overview Menu 3.10 Engine Metering Menu3.11 Generator Metering Menu DANGER3.12 Generator Set Information Menu 3.13 Genset Run Time Menu3.14 Genset System Menu 3.15 ATS Status Menu 3.16 ATS Configuration Menu 3.17 Date and Time Menu 3.18 Networking Information Menus3.18.1 Networking Status Submenu 3.18.2 Networking Configuration Submenu OnCue Password 3.18.3 RBUS Information 3.18.4 Remote Devices Submenu 3.19 Programmable Interface Module PIM Status Menu 3.20 Load Control Module LCM Menus 3.21 Event Log 4.2 Controls and Indicators 4.1 DC2 Generator Set/ Transfer Switch ControllerSection 4 DC2 Controller Operation 4.2.2 LED Indicators 4.2.1 Controller Keypad4.4 Battery Charging 4.3 Controller Power4.2.3 LCD Display 4.5 Exercise 4.5.3 Exerciser Reset4.5.2 Setting the Exerciser 4.6 Event Log4.7 Maintenance Timer 4.8 OnCue Password56 Section 4 DC2 Controller Operation TP-6804 12/11Section 5 Scheduled Maintenance 5.1 Scheduled Maintenance5.1.1 Service Schedule, 14RESA/RESAL Models 5.1.2 Service Schedule, 20RESA/RESAL Models 5.2.3 Engine Oil Recommendation 5.2.4 Oil Change Procedure5.2 Lubrication System 5.2.1 Low Oil Pressure ShutdownGenerator Set Model 5.2.5 Resetting the Maintenance Timer5.2.6 Oil Cooler 20RESA/RESAL Oil Capacity, L qt5.4.1 Air Cleaner, 14RESA/RESAL Models 5.4 Air Cleaner Service5.3 Spark Plugs 5.4.2 Air Cleaner, 20RESA/RESAL Models tp65155.5 Cooling System 5.6 Exhaust System5.7 Battery EZ-273000-J5.8.1 Lubricating System 5.8 Storage Procedure5.8.5 Battery 5.8.2 Fuel System6.4 Controller Service Access Section 6 Troubleshooting6.2 Fault Messages 6.1 Introduction6.5 Troubleshooting Figure 6-2 General Troubleshooting ChartCalifornia Air Resources Board Appendix A AbbreviationsDeutsches Institut fur Normung Occupational Safety and Health sound power level, A weightedpositive temperature coefficient room temperature vulcanizationPage Singapore Phone 65 6264-6422, Fax Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier RoadTP-6804 12/11 E 2011 by Kohler Co. All rights reserved