Manuals / Kohler / Lawn and Garden / Portable Generator

Kohler 14/20RESAL manual Service Assistance

Models: 14/20RESAL 14/20RESA

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Service Assistance

For professional advice on generator set power requirements and conscientious service, please contact your nearest Kohler distributor or dealer.

DConsult the Yellow Pages under the heading Generators—Electric.

DVisit the Kohler Power Systems website at KohlerPower.com.

DLook at the labels and stickers on your Kohler product or review the appropriate literature or documents included with the product.

DCall toll free in the US and Canada 1-800-544-2444.

DOutside the US and Canada, call the nearest regional office.

Headquarters Europe, Middle East, Africa (EMEA)

Kohler Power Systems 3 rue de Brennus

93200 Saint Denis France

Phone: (33) 1 49 178300

Fax: (33) 1 49 178301

Asia Pacific

Power Systems Asia Pacific Regional Office Singapore, Republic of Singapore Phone: (65) 6264-6422

Fax: (65) 6264-6455

China

North China Regional Office, Beijing Phone: (86) 10 6518 7950

(86)10 6518 7951

(86)10 6518 7952

Fax: (86) 10 6518 7955

East China Regional Office, Shanghai

Phone: (86) 21 6288 0500

Fax: (86) 21 6288 0550

India, Bangladesh, Sri Lanka

India Regional Office

Bangalore, India

Phone: (91) 80 3366208

(91)80 3366231 Fax: (91) 80 3315972

Japan, Korea

North Asia Regional Office

Tokyo, Japan

Phone: (813) 3440-4515

Fax: (813) 3440-2727

Latin America

Latin America Regional Office

Lakeland, Florida, USA

Phone: (863) 619-7568

Fax: (863) 701-7131

TP-6804 12/11

Service Assistance 13

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Kohler 14/20RESAL manual Service Assistance

Contents

Controllers ModelsTP-6804 12/11 OperationController Identification Product Identification InformationGenerator Set Identification Numbers Engine IdentificationUnloaded Cycle Exercise with Complete System Diagnostics Table of ContentsExercise TP-6804 12/11Table of Contents, continued Table of Contents, continued TP-6804 12/11 Battery Safety Precautions and InstructionsAccidental Starting Exhaust System Engine Backfire/Flash FireHazardous Noise Fuel SystemHazardous Voltage/ Moving Parts WARNINGCAUTIONHot Parts Heavy EquipmentList of Related Literature IntroductionEmission Information NameplateService Assistance TP-6804 12/11 14 Service Assistance1.5 Transfer Switch Section 1 Descriptions and Service Views1.1 Introduction 1.2 EngineRDC2 Controller Features DC2 Controller Features 1.7.1 Carburetor Heater 1.7 Accessories1.7.2 Fuel Regulator Heater 20RESA and RESAL only 1.7.3 OnCue Home Generator Management SystemFigure 1-2 Service View Model 20RESA shown 1.8 Service ViewsTP-6804 12/11 20 Section 1 Descriptions and Service ViewsSection 2 Generator Set Operation 2.1 Prestart Checklist2.2 Exercising the Generator Set 2.3 Generator Set Operation2.3.7 Automatic Operation with Model RDT or RSB Transfer Switches 2.3.6 Automatic Operation with Model RXT Transfer Switch2.4.2 Unloaded Cycle Exercise with Complete System Diagnostics 2.4.1 Setting the Exerciser2.4 Exercise 2.4.5 Power Failure During Exercise Cycle 2.5 Faults2.5.3 ATS Communication Errors 2.4.3 Unloaded Full-Speed Exercise2.5.4 Resetting the Controller after a Fault Shutdown Warning W or Figure 2-3 Controller Fault Messages TP-6804 12/11 28 Section 2 Generator Set Operation3.2 Controls and Indicators 3.1 RDC2 Generator Set/ Transfer Switch ControllerSection 3 RDC2 Controller Operation 3.2.1 Controller Keypad 3.2.2 LED Indicators3.2.3 LCD Display 3.4 Battery Charging 3.3 Controller Power3.5 Changing Settings Repeat steps 5 and 6, using the arrow and select When the correct date is shown, press the Select3.6.1 Setting the Exerciser at Controller Power--up 3.6 Setting the Exerciser3.6.2 Changing the Exercise Settings If the exerciser has not been set, No Exercise Sch will be displayed Figure 3-8 Procedure to Set the Exerciser on the RDC2 Controller3.8 Main Menu 3.7 RDC2 Controller Menus3.10 Engine Metering Menu 3.9 Overview MenuDANGER 3.11 Generator Metering Menu3.13 Genset Run Time Menu 3.12 Generator Set Information Menu3.14 Genset System Menu 3.15 ATS Status Menu 3.16 ATS Configuration Menu 3.18 Networking Information Menus 3.17 Date and Time Menu3.18.1 Networking Status Submenu 3.18.2 Networking Configuration Submenu OnCue Password 3.18.3 RBUS Information 3.18.4 Remote Devices Submenu 3.19 Programmable Interface Module PIM Status Menu 3.20 Load Control Module LCM Menus 3.21 Event Log 4.2 Controls and Indicators 4.1 DC2 Generator Set/ Transfer Switch ControllerSection 4 DC2 Controller Operation 4.2.1 Controller Keypad 4.2.2 LED Indicators4.4 Battery Charging 4.3 Controller Power4.2.3 LCD Display 4.5.2 Setting the Exerciser 4.5.3 Exerciser Reset4.5 Exercise 4.6 Event Log4.8 OnCue Password 4.7 Maintenance TimerTP-6804 12/11 56 Section 4 DC2 Controller Operation5.1 Scheduled Maintenance Section 5 Scheduled Maintenance5.1.1 Service Schedule, 14RESA/RESAL Models 5.1.2 Service Schedule, 20RESA/RESAL Models 5.2 Lubrication System 5.2.4 Oil Change Procedure5.2.3 Engine Oil Recommendation 5.2.1 Low Oil Pressure Shutdown5.2.6 Oil Cooler 20RESA/RESAL 5.2.5 Resetting the Maintenance TimerGenerator Set Model Oil Capacity, L qt5.4.1 Air Cleaner, 14RESA/RESAL Models 5.4 Air Cleaner Service5.3 Spark Plugs tp6515 5.4.2 Air Cleaner, 20RESA/RESAL Models5.6 Exhaust System 5.5 Cooling SystemEZ-273000-J 5.7 Battery5.8.5 Battery 5.8 Storage Procedure5.8.1 Lubricating System 5.8.2 Fuel System6.2 Fault Messages Section 6 Troubleshooting6.4 Controller Service Access 6.1 IntroductionFigure 6-2 General Troubleshooting Chart 6.5 TroubleshootingCalifornia Air Resources Board Appendix A AbbreviationsDeutsches Institut fur Normung Occupational Safety and Health sound power level, A weightedone one-thousandth of an inch National Bureau of StandardsPage TP-6804 12/11 Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier RoadSingapore Phone 65 6264-6422, Fax E 2011 by Kohler Co. All rights reserved