Manuals / Kohler / Lawn and Garden / Portable Generator

Kohler 14/20RESA TP-6804 12/11, Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road

Models: 14/20RESAL 14/20RESA

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E2011 by Kohler Co. All rights reserved.

TP-6804 12/11

E2011 by Kohler Co. All rights reserved.

KOHLER CO. Kohler, Wisconsin 53044 Phone 920-457-4441, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KohlerPower.com

Kohler Power Systems

Asia Pacific Headquarters

7 Jurong Pier Road

Singapore 619159

Phone (65) 6264-6422, Fax (65) 6264-6455

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Kohler 14/20RESAL manual TP-6804 12/11, Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road

Contents

Models ControllersTP-6804 12/11 OperationProduct Identification Information Controller IdentificationGenerator Set Identification Numbers Engine IdentificationTable of Contents Unloaded Cycle Exercise with Complete System DiagnosticsExercise TP-6804 12/11Table of Contents, continued Table of Contents, continued TP-6804 12/11 Safety Precautions and Instructions BatteryAccidental Starting Engine Backfire/Flash Fire Exhaust SystemFuel System Hazardous NoiseHazardous Voltage/ Moving Parts WARNINGCAUTIONHeavy Equipment Hot PartsIntroduction List of Related LiteratureNameplate Emission InformationService Assistance 14 Service Assistance TP-6804 12/11Section 1 Descriptions and Service Views 1.5 Transfer Switch1.1 Introduction 1.2 EngineRDC2 Controller Features DC2 Controller Features 1.7 Accessories 1.7.1 Carburetor Heater1.7.2 Fuel Regulator Heater 20RESA and RESAL only 1.7.3 OnCue Home Generator Management System1.8 Service Views Figure 1-2 Service View Model 20RESA shown20 Section 1 Descriptions and Service Views TP-6804 12/112.1 Prestart Checklist Section 2 Generator Set Operation2.2 Exercising the Generator Set 2.3 Generator Set Operation2.3.6 Automatic Operation with Model RXT Transfer Switch 2.3.7 Automatic Operation with Model RDT or RSB Transfer Switches2.4.1 Setting the Exerciser 2.4.2 Unloaded Cycle Exercise with Complete System Diagnostics2.4 Exercise 2.5 Faults 2.4.5 Power Failure During Exercise Cycle2.5.3 ATS Communication Errors 2.4.3 Unloaded Full-Speed Exercise2.5.4 Resetting the Controller after a Fault Shutdown Warning W or Figure 2-3 Controller Fault Messages 28 Section 2 Generator Set Operation TP-6804 12/113.1 RDC2 Generator Set/ Transfer Switch Controller 3.2 Controls and IndicatorsSection 3 RDC2 Controller Operation 3.2.2 LED Indicators 3.2.1 Controller Keypad3.2.3 LCD Display 3.3 Controller Power 3.4 Battery Charging3.5 Changing Settings When the correct date is shown, press the Select Repeat steps 5 and 6, using the arrow and select3.6 Setting the Exerciser 3.6.1 Setting the Exerciser at Controller Power--up3.6.2 Changing the Exercise Settings Figure 3-8 Procedure to Set the Exerciser on the RDC2 Controller If the exerciser has not been set, No Exercise Sch will be displayed3.7 RDC2 Controller Menus 3.8 Main Menu3.9 Overview Menu 3.10 Engine Metering Menu3.11 Generator Metering Menu DANGER3.12 Generator Set Information Menu 3.13 Genset Run Time Menu3.14 Genset System Menu 3.15 ATS Status Menu 3.16 ATS Configuration Menu 3.17 Date and Time Menu 3.18 Networking Information Menus3.18.1 Networking Status Submenu 3.18.2 Networking Configuration Submenu OnCue Password 3.18.3 RBUS Information 3.18.4 Remote Devices Submenu 3.19 Programmable Interface Module PIM Status Menu 3.20 Load Control Module LCM Menus 3.21 Event Log 4.1 DC2 Generator Set/ Transfer Switch Controller 4.2 Controls and IndicatorsSection 4 DC2 Controller Operation 4.2.2 LED Indicators 4.2.1 Controller Keypad4.3 Controller Power 4.4 Battery Charging4.2.3 LCD Display 4.5.3 Exerciser Reset 4.5.2 Setting the Exerciser4.5 Exercise 4.6 Event Log4.7 Maintenance Timer 4.8 OnCue Password56 Section 4 DC2 Controller Operation TP-6804 12/11Section 5 Scheduled Maintenance 5.1 Scheduled Maintenance5.1.1 Service Schedule, 14RESA/RESAL Models 5.1.2 Service Schedule, 20RESA/RESAL Models 5.2.4 Oil Change Procedure 5.2 Lubrication System5.2.3 Engine Oil Recommendation 5.2.1 Low Oil Pressure Shutdown5.2.5 Resetting the Maintenance Timer 5.2.6 Oil Cooler 20RESA/RESALGenerator Set Model Oil Capacity, L qt5.4 Air Cleaner Service 5.4.1 Air Cleaner, 14RESA/RESAL Models5.3 Spark Plugs 5.4.2 Air Cleaner, 20RESA/RESAL Models tp65155.5 Cooling System 5.6 Exhaust System5.7 Battery EZ-273000-J5.8 Storage Procedure 5.8.5 Battery5.8.1 Lubricating System 5.8.2 Fuel SystemSection 6 Troubleshooting 6.2 Fault Messages6.4 Controller Service Access 6.1 Introduction6.5 Troubleshooting Figure 6-2 General Troubleshooting ChartAppendix A Abbreviations California Air Resources BoardDeutsches Institut fur Normung sound power level, A weighted positive temperature coefficientOccupational Safety and Health room temperature vulcanizationPage Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road TP-6804 12/11Singapore Phone 65 6264-6422, Fax E 2011 by Kohler Co. All rights reserved