Kohler 14/20RESAL manual Table of Contents, Exercise, TP-6804 12/11

Table of Contents

Product Identification Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Precautions and Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Service Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Section 1 Descriptions and Service Views			15
1.1	Introduction		15
1.2	Engine .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	15
1.3	Generator Set Enclosure		15
1.4	Alternator		15
1.5	Transfer Switch		15
1.6	Controllers		15
1.7	Accessories		18
	1.7.1	Carburetor Heater	18
	1.7.2	Fuel Regulator Heater (20RESA and RESAL only)	18
	1.7.3	OnCue Home Generator Management System	18
	1.7.4	Programmable Interface Module (PIM)	18
	1.7.5	Load Control Module (LCM)	18
1.8	Service Views		19
Section 2 Generator Set Operation			21
2.1	Prestart Checklist		21
2.2	Exercising the Generator Set		21
2.3	Generator Set Operation		21
	2.3.1	Local Starting and Stopping	21
	2.3.2	Automatic Starting and Stopping	21
	2.3.3	Remote Starting and Stopping	21
	2.3.4	Engine Start Crank Cycle	21
	2.3.5	Engine Cooldown	21
	2.3.6	Automatic Operation with Model RXT Transfer Switch	22
	2.3.7	Automatic Operation with Model RDT or RSB Transfer Switches	22
2.4	Exercise	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	23
	2.4.1	Setting the Exerciser	23
	2.4.2	Unloaded Cycle Exercise with Complete System Diagnostics	23
	2.4.3	Unloaded Full-Speed Exercise	24
	2.4.4	Loaded Full-Speed Exercise (with RXT only)	24
	2.4.5	Power Failure During Exercise Cycle	24
2.5	Faults .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24
	2.5.1	Warnings	24
	2.5.2	Shutdowns	24
	2.5.3	ATS Communication Errors	24
	2.5.4	Resetting the Controller after a Fault Shutdown	25
Section 3 RDC2 Controller Operation			29
3.1	RDC2 Generator Set/ Transfer Switch Controller		29
3.2	Controls and Indicators		29
	3.2.1	Controller Keypad	30
	3.2.2	LED Indicators	30
	3.2.3	LCD Display	31
3.3	Controller Power		32
3.4	Battery Charging		32
3.5	Changing Settings		32
3.6	Setting the Exerciser		34
	3.6.1	Setting the Exerciser at Controller Powerup	34
	3.6.2	Changing the Exercise Settings	34

TP-6804 12/11 Table of Contents