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Kohler 14/20RESAL manual Service Schedule, 20RESA/RESAL Models

Models: 14/20RESAL 14/20RESA

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5.1.2Service Schedule, 20RESA/RESAL Models

				Procedure

	See	Visually
System Component or Procedure	Section	Inspect	Check		Change	Clean	Test	Frequency
Fuel

Flexible lines and connections		X			R			Quarterly

Main tank supply level				X				Weekly

Fuel piping		X						Yearly

Lubrication	5.2

Oil level				X				8 hours or
								before each use

Change oil					X			Yearly or 150 hours

Replace filter					X			Yearly or 150 hours

Crankcase breather hose		X						Yearly or 500 hours

Oil cooler		X				X		Yearly or 100 hours

Cooling	5.5

Air ducts, louvers				X		X		Yearly

Exhaust System	5.6

Leakage		X		X				Weekly

Insulation, fire hazards		X						Yearly

Obstructions or combustible materials near		X						Weekly
exhaust outlet								Weekly
exhaust outlet

DC Electrical System	5.7

Battery charger operation, charge rate		X						Monthly

Remove corrosion, clean and dry battery and		X				X		Yearly
rack								Yearly
rack

Clean and tighten battery terminals and inspect		X		X				Yearly
boots								Yearly
boots

Battery electrolyte level and specific gravity *				X				Yearly

AC Electrical System

Tighten control and power wiring connections				X				Yearly

Remote control system, if equipped							X	Monthly

Visible wear or damage		X						Quarterly

Wire abrasions where subject to motion		X		X				Six Months

Wire-cable insulation condition		X						3 Years or 500 hours

Engine and Mounting

Visible wear or damage		X						Weekly

Air cleaner service [	5.4			150	300			Yearly or hours shown

Spark plugs	5.3			150	300			Yearly or hours shown

Replace stepper motor coupling and bushing					D			500 hours

Generator

Visible wear or damage		X						Quarterly

Exercise generator set							W	Weekly

Brushes and collector ring		D				D		Yearly

Measure and record resistance readings of
windings with insulation tester (Meggerr, with							D	3 Years
SCR assembly or rectifier and load leads							D	3 Years
SCR assembly or rectifier and load leads
disconnected)

General Condition of Equipment

Evidence of vibration, leakage, deterioration,		X		X		X		Weekly
unusual or excessive noise or temperature		X		X		X		Weekly
unusual or excessive noise or temperature

Interior of sound enclosure		X				X		Quarterly

* Not necessary for maintenance-free batteries.			X	Action
[ Service more frequently under extremely dusty/dirty conditions.			D	Authorized distributor/dealer only
Meggerr is a registered trademark of Biddle Instruments.			R	Replace as necessary
Meggerr is a registered trademark of Biddle Instruments.

TP-6804 12/11

Section 5 Scheduled Maintenance 59

Image 59

Kohler 14/20RESAL manual Service Schedule, 20RESA/RESAL Models

Contents

Operation ModelsControllers TP-6804 12/11Engine Identification Product Identification InformationController Identification Generator Set Identification NumbersTP-6804 12/11 Table of ContentsUnloaded Cycle Exercise with Complete System Diagnostics ExerciseTable of Contents, continued Table of Contents, continued TP-6804 12/11 Accidental Starting Safety Precautions and InstructionsBattery Exhaust System Engine Backfire/Flash FireWARNINGCAUTION Fuel SystemHazardous Noise Hazardous Voltage/ Moving PartsHot Parts Heavy EquipmentList of Related Literature IntroductionEmission Information NameplateService Assistance TP-6804 12/11 14 Service Assistance1.2 Engine Section 1 Descriptions and Service Views1.5 Transfer Switch 1.1 IntroductionRDC2 Controller Features DC2 Controller Features 1.7.3 OnCue Home Generator Management System 1.7 Accessories1.7.1 Carburetor Heater 1.7.2 Fuel Regulator Heater 20RESA and RESAL onlyFigure 1-2 Service View Model 20RESA shown 1.8 Service ViewsTP-6804 12/11 20 Section 1 Descriptions and Service Views2.3 Generator Set Operation 2.1 Prestart ChecklistSection 2 Generator Set Operation 2.2 Exercising the Generator Set2.3.7 Automatic Operation with Model RDT or RSB Transfer Switches 2.3.6 Automatic Operation with Model RXT Transfer Switch2.4 Exercise 2.4.1 Setting the Exerciser2.4.2 Unloaded Cycle Exercise with Complete System Diagnostics 2.4.3 Unloaded Full-Speed Exercise 2.5 Faults2.4.5 Power Failure During Exercise Cycle 2.5.3 ATS Communication Errors2.5.4 Resetting the Controller after a Fault Shutdown Warning W or Figure 2-3 Controller Fault Messages TP-6804 12/11 28 Section 2 Generator Set OperationSection 3 RDC2 Controller Operation 3.1 RDC2 Generator Set/ Transfer Switch Controller3.2 Controls and Indicators 3.2.1 Controller Keypad 3.2.2 LED Indicators3.2.3 LCD Display 3.5 Changing Settings 3.3 Controller Power3.4 Battery Charging Repeat steps 5 and 6, using the arrow and select When the correct date is shown, press the Select3.6.2 Changing the Exercise Settings 3.6 Setting the Exerciser3.6.1 Setting the Exerciser at Controller Power--up If the exerciser has not been set, No Exercise Sch will be displayed Figure 3-8 Procedure to Set the Exerciser on the RDC2 Controller3.8 Main Menu 3.7 RDC2 Controller Menus3.10 Engine Metering Menu 3.9 Overview MenuDANGER 3.11 Generator Metering Menu3.13 Genset Run Time Menu 3.12 Generator Set Information Menu3.14 Genset System Menu 3.15 ATS Status Menu 3.16 ATS Configuration Menu 3.18 Networking Information Menus 3.17 Date and Time Menu3.18.1 Networking Status Submenu 3.18.2 Networking Configuration Submenu OnCue Password 3.18.3 RBUS Information 3.18.4 Remote Devices Submenu 3.19 Programmable Interface Module PIM Status Menu 3.20 Load Control Module LCM Menus 3.21 Event Log Section 4 DC2 Controller Operation 4.1 DC2 Generator Set/ Transfer Switch Controller4.2 Controls and Indicators 4.2.1 Controller Keypad 4.2.2 LED Indicators4.2.3 LCD Display 4.3 Controller Power4.4 Battery Charging 4.6 Event Log 4.5.3 Exerciser Reset4.5.2 Setting the Exerciser 4.5 Exercise4.8 OnCue Password 4.7 Maintenance TimerTP-6804 12/11 56 Section 4 DC2 Controller Operation5.1 Scheduled Maintenance Section 5 Scheduled Maintenance5.1.1 Service Schedule, 14RESA/RESAL Models 5.1.2 Service Schedule, 20RESA/RESAL Models 5.2.1 Low Oil Pressure Shutdown 5.2.4 Oil Change Procedure5.2 Lubrication System 5.2.3 Engine Oil RecommendationOil Capacity, L qt 5.2.5 Resetting the Maintenance Timer5.2.6 Oil Cooler 20RESA/RESAL Generator Set Model5.3 Spark Plugs 5.4 Air Cleaner Service5.4.1 Air Cleaner, 14RESA/RESAL Models tp6515 5.4.2 Air Cleaner, 20RESA/RESAL Models5.6 Exhaust System 5.5 Cooling SystemEZ-273000-J 5.7 Battery5.8.2 Fuel System 5.8 Storage Procedure5.8.5 Battery 5.8.1 Lubricating System6.1 Introduction Section 6 Troubleshooting6.2 Fault Messages 6.4 Controller Service AccessFigure 6-2 General Troubleshooting Chart 6.5 TroubleshootingDeutsches Institut fur Normung Appendix A AbbreviationsCalifornia Air Resources Board room temperature vulcanization sound power level, A weightedpositive temperature coefficient Occupational Safety and HealthPage E 2011 by Kohler Co. All rights reserved Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier RoadTP-6804 12/11 Singapore Phone 65 6264-6422, Fax