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Kohler 14/20RESAL manual Service Assistance, TP-6804 12/11

Models: 14/20RESAL 14/20RESA

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14 Service Assistance

TP-6804 12/11

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Kohler 14/20RESAL manual Service Assistance, TP-6804 12/11

Contents

TP-6804 12/11 ModelsControllers OperationGenerator Set Identification Numbers Product Identification InformationController Identification Engine IdentificationExercise Table of ContentsUnloaded Cycle Exercise with Complete System Diagnostics TP-6804 12/11Table of Contents, continued Table of Contents, continued TP-6804 12/11 Accidental Starting Safety Precautions and InstructionsBattery Engine Backfire/Flash Fire Exhaust SystemHazardous Voltage/ Moving Parts Fuel SystemHazardous Noise WARNINGCAUTIONHeavy Equipment Hot PartsIntroduction List of Related LiteratureNameplate Emission InformationService Assistance 14 Service Assistance TP-6804 12/111.1 Introduction Section 1 Descriptions and Service Views1.5 Transfer Switch 1.2 EngineRDC2 Controller Features DC2 Controller Features 1.7.2 Fuel Regulator Heater 20RESA and RESAL only 1.7 Accessories1.7.1 Carburetor Heater 1.7.3 OnCue Home Generator Management System1.8 Service Views Figure 1-2 Service View Model 20RESA shown20 Section 1 Descriptions and Service Views TP-6804 12/112.2 Exercising the Generator Set 2.1 Prestart ChecklistSection 2 Generator Set Operation 2.3 Generator Set Operation2.3.6 Automatic Operation with Model RXT Transfer Switch 2.3.7 Automatic Operation with Model RDT or RSB Transfer Switches2.4 Exercise 2.4.1 Setting the Exerciser2.4.2 Unloaded Cycle Exercise with Complete System Diagnostics 2.5.3 ATS Communication Errors 2.5 Faults2.4.5 Power Failure During Exercise Cycle 2.4.3 Unloaded Full-Speed Exercise2.5.4 Resetting the Controller after a Fault Shutdown Warning W or Figure 2-3 Controller Fault Messages 28 Section 2 Generator Set Operation TP-6804 12/11Section 3 RDC2 Controller Operation 3.1 RDC2 Generator Set/ Transfer Switch Controller3.2 Controls and Indicators 3.2.2 LED Indicators 3.2.1 Controller Keypad3.2.3 LCD Display 3.5 Changing Settings 3.3 Controller Power3.4 Battery Charging When the correct date is shown, press the Select Repeat steps 5 and 6, using the arrow and select3.6.2 Changing the Exercise Settings 3.6 Setting the Exerciser3.6.1 Setting the Exerciser at Controller Power--up Figure 3-8 Procedure to Set the Exerciser on the RDC2 Controller If the exerciser has not been set, No Exercise Sch will be displayed3.7 RDC2 Controller Menus 3.8 Main Menu3.9 Overview Menu 3.10 Engine Metering Menu3.11 Generator Metering Menu DANGER3.12 Generator Set Information Menu 3.13 Genset Run Time Menu3.14 Genset System Menu 3.15 ATS Status Menu 3.16 ATS Configuration Menu 3.17 Date and Time Menu 3.18 Networking Information Menus3.18.1 Networking Status Submenu 3.18.2 Networking Configuration Submenu OnCue Password 3.18.3 RBUS Information 3.18.4 Remote Devices Submenu 3.19 Programmable Interface Module PIM Status Menu 3.20 Load Control Module LCM Menus 3.21 Event Log Section 4 DC2 Controller Operation 4.1 DC2 Generator Set/ Transfer Switch Controller4.2 Controls and Indicators 4.2.2 LED Indicators 4.2.1 Controller Keypad4.2.3 LCD Display 4.3 Controller Power4.4 Battery Charging 4.5 Exercise 4.5.3 Exerciser Reset4.5.2 Setting the Exerciser 4.6 Event Log4.7 Maintenance Timer 4.8 OnCue Password56 Section 4 DC2 Controller Operation TP-6804 12/11Section 5 Scheduled Maintenance 5.1 Scheduled Maintenance5.1.1 Service Schedule, 14RESA/RESAL Models 5.1.2 Service Schedule, 20RESA/RESAL Models 5.2.3 Engine Oil Recommendation 5.2.4 Oil Change Procedure5.2 Lubrication System 5.2.1 Low Oil Pressure ShutdownGenerator Set Model 5.2.5 Resetting the Maintenance Timer5.2.6 Oil Cooler 20RESA/RESAL Oil Capacity, L qt5.3 Spark Plugs 5.4 Air Cleaner Service5.4.1 Air Cleaner, 14RESA/RESAL Models 5.4.2 Air Cleaner, 20RESA/RESAL Models tp65155.5 Cooling System 5.6 Exhaust System5.7 Battery EZ-273000-J5.8.1 Lubricating System 5.8 Storage Procedure5.8.5 Battery 5.8.2 Fuel System6.4 Controller Service Access Section 6 Troubleshooting6.2 Fault Messages 6.1 Introduction6.5 Troubleshooting Figure 6-2 General Troubleshooting ChartDeutsches Institut fur Normung Appendix A AbbreviationsCalifornia Air Resources Board Occupational Safety and Health sound power level, A weightedpositive temperature coefficient room temperature vulcanizationPage Singapore Phone 65 6264-6422, Fax Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier RoadTP-6804 12/11 E 2011 by Kohler Co. All rights reserved