Manuals / Lincoln Electric / Lawn and Garden / Portable Generator

Lincoln Electric 300 DLX B-12, TABLE B.4, SUMMARY OF WELDING PROCESSES FOR RANGER 300 D, Control

Models: 300 D

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B-12	OPERATION	B-12

SUMMARY OF WELDING PROCESSES AND MACHINE SETTINGS

TABLE B.4

SUMMARY OF WELDING PROCESSES FOR RANGER 300 D


	CONTROL	IDLE	OUTPUT	ELECTRODE
PROCESS	CABLE &	MODE	CONTROL	WHEN NOT	TO START WELDING
	DIAGRAM		SWITCH	WELDING


					Touch electrode to work.
STICK - CC	NO	AUTO	AT	HOT	Welding starts immediately
CARBON ARC			WELDER		and engine goes to high idle.
GOUGING - CC

TIG - CC	YES				Press Amptrol. Welding
K930-1 TIG MODULE /	S23732-10	AUTO	REMOTE	HOT	starts immediately.
K936-1 CONTROL CABLE

					Press gun trigger, LN-25
WIRE FEED - CV,	NO				contactor closes. Electrode
LN-25 /	S23732-1	AUTO	AT	COLD	touches work, welding starts
INTERNAL	S23732-2		WELDER		immediately and engine goes
CONTACTOR					to high idle.

WIRE FEED - CV,	YES				Press gun trigger, K240
LN-7 / K240	S23732-11	HIGH	AT	COLD	contactor closes. Welding
CONTACTOR KIT			WELDER		starts immediately.

RANGER 300 D AND 300 DLX

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Lincoln Electric 300 DLX B-12, TABLE B.4, SUMMARY OF WELDING PROCESSES FOR RANGER 300 D, Operation, Control, Idle, Output

Contents

RANGER300 D and 300 DLX Where PurchasedDate of Purchase Serial Number Code Number Model Safety Depends on YouCALIFORNIA PROPOSITION 65 WARNINGS SAFETYFOR ENGINE powered equipment ELECTRIC AND MAGNETIC FIELDS may be dangerousSAFETY ELECTRIC SHOCK can killARC RAYS can burn FUMES AND GASES can be dangerousSAFETY FOR ELECTRICALLY powered equipmentCYLINDER may explode if damaged WELDING SPARKS can cause fire or explosionSAFETY Thank You Section A TABLE OF CONTENTSInstallation AccessoriesSection F TABLE OF CONTENTSSection D Section ERATED OUTPUT - WELDER INSTALLATIONPHYSICAL DIMENSIONS INPUT - DIESEL ENGINESTACKING SAFETY PRECAUTIONSLOCATION AND VENTILATION STORINGLIFTING PRE-OPERATIONENGINE SERVICEADDITIONAL SAFETY PRECAUTIONS HIGH ALTITUDE OPERATIONEXHAUST DEFLECTOR BATTERY CONNECTIONSFUEL ENGINE COOLANTTable A.1 ELECTRICAL CONNECTIONSMACHINE GROUNDING WELDING CABLE CONNECTIONSPREMISES WIRING CIRCUIT BREAKERSINSTALLATION CONNECTION OF RANGER 300 TO PREMISES WIRING Figure A.1INSTALLATION OPERATION DESIGN FEATURES - ALL MODELSFOR AUXILIARY POWER OTHER FEATURESADDITIONAL FEATURES RANGER 300 DLX K1522-2 ADDITIONAL FEATURES RANGER 300 D K1522-1ADDITIONAL SAFETY PRECAUTIONS CONTROLS AND SETTINGSFIGURE B.1 OUTPUT PANEL CONTROLS WELDER/GENERATOR CONTROLSOPERATION ENGINE CONTROLS FIGURE B.2 DIESEL ENGINE CONTROLSOPERATION OPERATION ENGINE OPERATIONBEFORE STARTING THE ENGINE DIESEL fuel can cause fire or explosionUSE DIESEL FUEL ONLY STARTING THE ENGINECOLD WEATHER STARTING AND OPERATION STOPPING THE ENGINETYPICAL RANGER 300 FUEL CONSUMPTION BREAK-INPERIODTABLE B.1 WELDING OPERATIONOPERATION AC/DC STICK CONSTANT CURRENT WELDINGFIGURE B.4 WELDING CIRCUIT CONNECTIONS AFTER YOU FINISH WELDINGTABLE B.2 AC TIG WELDING DC WIRE FEED WELDING CV WITH RANGER 300 DLXTIG ELECTRODE / RANGE SETTINGS AC/DC TIG CONSTANT CURRENT WELDINGOPERATION DC WIRE FEED WELDING CV WITH RANGER 300DCARBON ARC GOUGING CONSTANT CURRENT B-10SUMMARY OF WELDING PROCESSES FOR RANGER 300 DLX SUMMARY OF WELDING PROCESSES AND MACHINE SETTINGSB-11 TABLE B.3SUMMARY OF WELDING PROCESSES AND MACHINE SETTINGS B-12TABLE B.4 SUMMARY OF WELDING PROCESSES FOR RANGER 300 DOUTPUT CONTROL SET AT AUXILIARY POWERRANGER 300 SIMULTANEOUS WELDING AND POWER LOADS SIMULTANEOUS WELDING AND POWER LOADSOPERATION B-14120/240 VOLT DUAL VOLTAGE RECEPTACLE FIGURE B.5 120V DUPLEX RECEPTACLESOPTIONS / ACCESSORIES ACCESSORIESGENERAL OPTIONS ACCESSORIES TIG WELDING OPTIONS ACCESSORIESSEMIAUTOMATIC FCAW AND MIG WELDING RANGER 300 D ACCESSORIESOPTIONS / ACCESSORIES TABLE D.1 MAINTENANCEKUBOTA ENGINE MAINTENANCE SCHEDULE KUBOTA ENGINE MAINTENANCE COMPONENTSROUTINE AND PERIODIC ENGINE MAINTENANCE FIGURE D.1 OIL COMPONENT LOCATIONS OIL FILTERMAINTENANCE COOLING SYSTEM AIR CLEANERBLEEDING THE FUEL SYSTEM TIGHTENING THE FAN BELTGASES FROM BATTERY can explode BATTERY MAINTENANCETo prevent ELECTRICAL DAMAGE when MAINTENANCEBRUSH REMOVAL AND REPLACEMENT WELDER / GENERATOR MAINTENANCECLEANING OUTPUT RANGE SELECTOR AND POLARITY SWITCHESStep 2. POSSIBLE CAUSE E-1TROUBLESHOOTINGE-1HOW TO USE TROUBLESHOOTING GUIDE Step 1. LOCATE PROBLEM SYMPTOMRECOMMENDED COURSE OF ACTION TROUBLESHOOTINGPROBLEMS SYMPTOMS POSSIBLE AREAS OF MISADJUSTMENTSSRECOMMENDED COURSE OF ACTION TROUBLESHOOTINGPROBLEMS SYMPTOMS POSSIBLE AREAS OF MISADJUSTMENTSSRECOMMENDED COURSE OF ACTION TROUBLESHOOTINGPROBLEMS SYMPTOMS POSSIBLE AREAS OF MISADJUSTMENTSSF-1CONNECTION DIAGRAMSF-1 F-2CONNECTION DIAGRAMSF-2 CONNECTION DIAGRAMS TO WORK CONNECTION DIAGRAMSTO WIRE FEED UNIT ELECTRODE CABLECONNECTION DIAGRAMS RANGER 300 D / LN-7 /K240 CONTACTOR KIT CONNECTION DIAGRAMSD AND 300 DLX WIRINGDIAGRAM RANGERD AND 300 DLX WIRINGDIAGRAM RANGER300W IRING DIAG RA M -RANGE R 300DLX L11702DIMENSION PRINTF-10 RANGER 300 D AND 300 DLX RANGER 300 D AND 300 DLX New Lessons in Arc Welding The Procedure Handbook of Arc WeldingHow To Read Shop Drawings Now Available...12th EditionAVISO DE PRECAUCIONWARNUNG ATENÇÃOAVISO DE WARNUNGATENÇÃO PRECAUCIONWorlds Leader in Welding and Cutting Products