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Portable Generator
Lincoln Electric
300 DLX manual Safety
Models:
300 D
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Troubleshooting
Install
Diagram
Brush Removal And Replacement
Dimension
Maintenance
Semiautomatic DC Constant Voltage Wire Welder
Problems Symptoms
The Procedure Handbook of Arc Welding
Possible Areas Of Misadjustmentss
Page 5
Image 5
iv
SAFETY
iv
Page 4
Page 6
Page 5
Image 5
Page 4
Page 6
Contents
Date of Purchase Serial Number Code Number Model
Where Purchased
Safety Depends on You
RANGER300 D and 300 DLX
FOR ENGINE powered equipment
SAFETY
ELECTRIC AND MAGNETIC FIELDS may be dangerous
CALIFORNIA PROPOSITION 65 WARNINGS
ARC RAYS can burn
ELECTRIC SHOCK can kill
FUMES AND GASES can be dangerous
SAFETY
CYLINDER may explode if damaged
FOR ELECTRICALLY powered equipment
WELDING SPARKS can cause fire or explosion
SAFETY
SAFETY
Thank You
Installation
TABLE OF CONTENTS
Accessories
Section A
Section D
TABLE OF CONTENTS
Section E
Section F
PHYSICAL DIMENSIONS
INSTALLATION
INPUT - DIESEL ENGINE
RATED OUTPUT - WELDER
LOCATION AND VENTILATION
SAFETY PRECAUTIONS
STORING
STACKING
ADDITIONAL SAFETY PRECAUTIONS
PRE-OPERATIONENGINE SERVICE
HIGH ALTITUDE OPERATION
LIFTING
FUEL
BATTERY CONNECTIONS
ENGINE COOLANT
EXHAUST DEFLECTOR
MACHINE GROUNDING
ELECTRICAL CONNECTIONS
WELDING CABLE CONNECTIONS
Table A.1
INSTALLATION
PREMISES WIRING
CIRCUIT BREAKERS
INSTALLATION
CONNECTION OF RANGER 300 TO PREMISES WIRING
Figure A.1
FOR AUXILIARY POWER
DESIGN FEATURES - ALL MODELS
OTHER FEATURES
OPERATION
ADDITIONAL SAFETY PRECAUTIONS
ADDITIONAL FEATURES RANGER 300 D K1522-1
CONTROLS AND SETTINGS
ADDITIONAL FEATURES RANGER 300 DLX K1522-2
OPERATION
FIGURE B.1 OUTPUT PANEL CONTROLS
WELDER/GENERATOR CONTROLS
OPERATION
ENGINE CONTROLS
FIGURE B.2 DIESEL ENGINE CONTROLS
BEFORE STARTING THE ENGINE
ENGINE OPERATION
DIESEL fuel can cause fire or explosion
OPERATION
COLD WEATHER STARTING AND OPERATION
STARTING THE ENGINE
STOPPING THE ENGINE
USE DIESEL FUEL ONLY
TABLE B.1
BREAK-INPERIOD
WELDING OPERATION
TYPICAL RANGER 300 FUEL CONSUMPTION
FIGURE B.4 WELDING CIRCUIT CONNECTIONS
AC/DC STICK CONSTANT CURRENT WELDING
AFTER YOU FINISH WELDING
OPERATION
TIG ELECTRODE / RANGE SETTINGS
DC WIRE FEED WELDING CV WITH RANGER 300 DLX
AC/DC TIG CONSTANT CURRENT WELDING
TABLE B.2 AC TIG WELDING
CARBON ARC GOUGING CONSTANT CURRENT
DC WIRE FEED WELDING CV WITH RANGER 300D
B-10
OPERATION
B-11
SUMMARY OF WELDING PROCESSES AND MACHINE SETTINGS
TABLE B.3
SUMMARY OF WELDING PROCESSES FOR RANGER 300 DLX
TABLE B.4
B-12
SUMMARY OF WELDING PROCESSES FOR RANGER 300 D
SUMMARY OF WELDING PROCESSES AND MACHINE SETTINGS
RANGER 300 SIMULTANEOUS WELDING AND POWER LOADS
AUXILIARY POWER
SIMULTANEOUS WELDING AND POWER LOADS
OUTPUT CONTROL SET AT
120/240 VOLT DUAL VOLTAGE RECEPTACLE
B-14
FIGURE B.5 120V DUPLEX RECEPTACLES
OPERATION
GENERAL OPTIONS ACCESSORIES
ACCESSORIES
TIG WELDING OPTIONS ACCESSORIES
OPTIONS / ACCESSORIES
OPTIONS / ACCESSORIES
SEMIAUTOMATIC FCAW AND MIG WELDING RANGER 300 D
ACCESSORIES
KUBOTA ENGINE MAINTENANCE SCHEDULE
MAINTENANCE
KUBOTA ENGINE MAINTENANCE COMPONENTS
TABLE D.1
MAINTENANCE
ROUTINE AND PERIODIC ENGINE MAINTENANCE
FIGURE D.1 OIL COMPONENT LOCATIONS OIL FILTER
BLEEDING THE FUEL SYSTEM
AIR CLEANER
TIGHTENING THE FAN BELT
COOLING SYSTEM
To prevent ELECTRICAL DAMAGE when
BATTERY MAINTENANCE
MAINTENANCE
GASES FROM BATTERY can explode
CLEANING
WELDER / GENERATOR MAINTENANCE
OUTPUT RANGE SELECTOR AND POLARITY SWITCHES
BRUSH REMOVAL AND REPLACEMENT
HOW TO USE TROUBLESHOOTING GUIDE
E-1TROUBLESHOOTINGE-1
Step 1. LOCATE PROBLEM SYMPTOM
Step 2. POSSIBLE CAUSE
PROBLEMS SYMPTOMS
TROUBLESHOOTING
POSSIBLE AREAS OF MISADJUSTMENTSS
RECOMMENDED COURSE OF ACTION
PROBLEMS SYMPTOMS
TROUBLESHOOTING
POSSIBLE AREAS OF MISADJUSTMENTSS
RECOMMENDED COURSE OF ACTION
PROBLEMS SYMPTOMS
TROUBLESHOOTING
POSSIBLE AREAS OF MISADJUSTMENTSS
RECOMMENDED COURSE OF ACTION
F-1CONNECTION DIAGRAMSF-1
F-2CONNECTION DIAGRAMSF-2
CONNECTION DIAGRAMS
TO WIRE FEED UNIT
CONNECTION DIAGRAMS
ELECTRODE CABLE
TO WORK
CONNECTION DIAGRAMS
RANGER 300 D / LN-7 /K240 CONTACTOR KIT
CONNECTION DIAGRAMS
DIAGRAM
WIRING
RANGER
D AND 300 DLX
DIAGRAM
WIRING
RANGER300
D AND 300 DLX
W IRING DIAG RA M -RANGE R 300DLX
L11702
F-10
DIMENSION
PRINT
RANGER 300 D AND 300 DLX
RANGER 300 D AND 300 DLX
How To Read Shop Drawings
The Procedure Handbook of Arc Welding
Now Available...12th Edition
New Lessons in Arc Welding
WARNUNG
PRECAUCION
ATENÇÃO
AVISO DE
ATENÇÃO
WARNUNG
PRECAUCION
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