Lincoln Electric IM544-B manual Table B.3 Typical Current Ranges 1 for Tungsten ELECTRODES2

B-8				OPERATION						B-8
		Table B.3 TYPICAL CURRENT RANGES (1) FOR TUNGSTEN ELECTRODES(2)
			DCEN (-)	DCEP (+)	Approximate Argon Gas Flow Rate
	Tungsten					C.F.H. (l/min.)
	Electrode								TIG TORCH
			1%, 2%	1%, 2%
	Diameter								Nozzle
			Thoriated	Thoriated	Aluminum		Stainless Steel
	in. (mm)								Size (4), (5)
			Tungsten	Tungsten
	0 .010	(.25)	2-15	(3)	3-8	(2-4)	3-8	(2-4)	#4, #5, #6
	0.020	(.50)	5-20	(3)	5-10	(3-5)	5-10	(3-5)
	0.040	(1.0)	15-80	(3)	5-10	(3-5)	5-10	(3-5)
	1/16	(1.6)	70-150	10-20	5-10	(3-5)	9-13	(4-6)	#5, #6
	3/32	(2.4)	150-250	15-30	13-17	(6-8)	11-15	(5-7)	#6, #7, #8
	1/8	(3.2)	250-400	25-40	15-23	(7-11)	11-15	(5-7)
	5/32	(4.0)	400-500	40-55	21-25	(10-12)	13-17	(6-8)	#8, #10
	3/16	(4.8)	500-750	55-80	23-27	(11-13)	18-22	(8-10)
	1/4	(6.4)	750-1000	80-125	28-32	(13-15)	23-27	(11-13)

(1)When used with argon gas. The current ranges shown must be reduced when using argon/helium or pure helium shielding gases.

(2)Tungsten electrodes are classified as follows by the American Welding Society (AWS):

Pure	EWP
1% Thoriated	EWTh-1
2% Thoriated	EWTh-2

Though not yet recognized by the AWS, Ceriated Tungsten is now widely accepted as a substitute for 2% Thoriated Tungsten in AC and DC applications.

(3)DCEP is not commonly used in these sizes.

(4)TIG torch nozzle “sizes” are in multiples of 1/16ths of an inch:

# 4 = 1/4 in.		(6 mm)
# 5	= 5/16 in.	(8 mm)
# 6	= 3/8 in.	(10 mm)
# 7	= 7/16 in.	(11 mm)
# 8	= 1/2 in.	(12.5 mm)
#10 = 5/8 in.		(16 mm)

(5)TIG torch nozzles are typically made from alumina ceramic. Special applications may require lava nozzles, which are less prone to breakage, but cannot withstand high temperatures and high duty cycles.

COMMANDER 400 SETTINGS WHEN USING THE K799 HI-FREQ UNIT

a. Set the OUTPUT RANGE switch to the “50-575 set- ting” (Fabrication and General Purpose)

b. Set the IDLER switch to the “High “ position.

c. Set the LOCAL/REMOTE switch to the “Remote” posi- tion.

d. Set the WELDING TERMINALS switch to the “Welding Terminals Always On” position. This will close the solid state contactor and provide an always “hot” electrode.

(Note: This is necessary because the K799 circuitry with respect to the #2 and #4 leads does not provide the prop- er signal to open and close the solid state contactor in the Commander).

COMMANDER 400 SETTINGS WHEN USING THE K930-1 TIG MODULE

a. Set the OUTPUT RANGE switch to the 50-575 Setting (Fabrication and General Purpose)

b. Set the IDLER switch to the “Auto “ position.

c. Set the LOCAL/REMOTE switch to the “Remote” posi- tion.

d. Set the WELDING TERMINALS switch to the “Welding Terminals Remotely Controlled” position. This will keep the solid state contactor open and provide a “cold” electrode until the triggering device (Amptrol or Arc Start Switch) is pressed.

COMMANDER 400