E-3

 

TROUBLESHOOTING

E-3

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

PROBLEMS

Machine has output, but no control.

1. Check the Local/Remote output

 

 

switch (SW3) and associated

 

 

leads. See wiring diagram.

 

2.

Make sure the remote control

 

 

leads #75, #76 and /or #77 are

 

 

NOT grounded to either welding

 

 

output.

 

3.

Make sure control cable to feeder

 

 

(if used) is connected properly.

 

4.

The output control potentiometer

 

 

may be faulty.

 

5.

Control board transformer may be

 

 

faulty

 

6.

The control or firing board may

 

 

be faulty.

Machine does not have maximum

1. Make sure the correct three-

output.

 

phase input is applied to the DC-

 

 

655 machine.

 

2.

The output control potentiometer

 

 

may be faulty.

 

3.

The control or firing board may

 

 

be faulty.

Poor arc striking with semiautomatic

1.

Make sure the mode switch is in

or automatic wire feeders.

 

the proper position for the

 

 

process.

 

2.

Make sure the welding cables

 

 

and connections are secure.

 

3.

Check for correct welding proce-

 

 

dures.

 

 

 

Contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

DC-655

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Lincoln Electric IM602-A manual Troubleshooting