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F-12

TROUBLESHOOTING AND REPAIR

F-12

 

MAIN TRANSFORMER TEST (continued)

 

FIGURE F.1. – OUTPUT SELECTOR SWITCH TERMINALS

X2 X3 X4 X5 X6 X7 X8

TEST PROCEDURE

6. Locate leads X9 and X10. See Figure

 

F.3.

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WARNING

THE ON/OFF POWER SWITCH will be “hot” during these tests.

NOTE: Secondary voltages will vary proportionately with the primary input voltage.

1.Disconnect the main input power supply to the machine.

2.Remove the case top and side panels with a 3/8” nutdriver.

7.Connect main input power to the machine.

8.Turn the POWER MIG 200 ON/OFF Power Switch to the ON position.

WARNING

ELECTRIC SHOCK can kill.

Do not touch electrically live parts such as output terminals or internal wiring.

All input power must be electri- cally disconnected before pro- ceeding.

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3.Remove the tool tray with a 5/16” nut driver.

4.Locate leads X2 thru X8 located on the output selector switch. See Figure F.1.

5.Locate lead X1 located on the output rectifier assembly. See Figure F.2.

9.Carefully make the following voltage tests. See Table F.1.

10.Turn Off the machine.

11.If any of the voltages are incorrect or missing, check for loose or broken connections between the main transformer and the test points.

POWER MIG 200

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Lincoln Electric SVM157-A service manual Main Transformer Test, ON/OFF Power Switch will be hot during these tests