Eagle 10,000
Eagle 10,000
ISAFETYi
Electric Shock can kill ARC Rays can burn
Safety
Fumes and Gases
Can be dangerous
Welding Cutting
Powered equipment
Cylinder may explode
Sparks can cause fire or If damaged Explosion
Sûreté Pour Soudage a L’Arc
Précautions DE Sûreté
Master Table of Contents for ALL Sections
Table of Contents Installation Section
Installation
Technical Specifications Eagle 10,000 K2343-1,K2343-2
Height Width Depth Weight
Machine Grounding
Safety Precautions
Spark Arrester
Towing
Fuel Gasoline Fuel only
Vehicle Mounting
Follow vehicle manufacturer’s instructions
Do not overfill tank, fuel expansion may cause overflow
Angle of Operation
Additional Safety Precautions High Altitude Operation
Lifting
Location / Ventilation
Additional Safety Precautions
Connection of Lincoln Electric Wire Feeders
Instructions
Welder Operation
120/240 Volt Dual Voltage Receptacle
Auxiliary Power
Duplex Receptacles
Motor Starting
These Devices Without
Electrical Device USE with the Eagle 10,000
Additional Resistive
Type Loads
Simultaneous Welding and Power
Auxiliary Power While Welding
Standby Power Connections
Connection diagram shown Eagle 10,000
Figure A.1
Connection of Eagle 10,000 to Premises Wiring
Table of Contents Operation Section
Operation
Engine Switch
General Description
Welder Controls Function and Operation
OPERATIONB-3
Range Switch
Eagle 10,000 Approximate Fuel Consumption
Control Dial
BREAK-IN Period
STARTING/SHUTDOWN Instructions
Starting the Engine
Stopping the Engine
Welding Process
Wire Feed Welding Processes
TIG Constant Current Welding
ARC Gouging
Summary of Welding Processes
Typical Current Ranges 1 for Tungsten ELECTRODES2
Table of Contents Accessories Section
Accessories
Optional Equipment Field Installed
K1745-1 GAS Cylinder Holder
Recommended Equipment
Wire Feed
Plasma Cutting Stick
TIG Welding
Eagle 10,000
Table of Contents Maintenance Section
Safety Precautions
Maintenance
Engine OIL Change
Engine OIL Refill Capacities
OIL Filter Change
AIR Cleaner and Other Maintenance
Engine Adjustments
Figure D.1 Major Component Locations
Eagle 10,000
1TABLE of CONTENTS-THEORY of Operation Section E-1
Theory of Operation
BATTERY, STARTER, ENGINE, ROTOR, STATOR, and Idler Solenoid
Figure E.3 Rotor Field Feedback and Auxiliary Power
Rotor Field Feedback Auxiliary Power
Output BRIDGE, CHOKE, and Output Terminals
Weld WINDING, REACTOR, and Range Switch
1TABLE of Contents Troubleshooting and Repair F-1
HOW to USE Troubleshooting Guide
2TROUBLESHOOTING and REPAIRF-2
PC Board Troubleshooting Procedures
Troubleshooting and Repair
Perform the Rotor Voltage Test
Recommended Course of Action
Problems Possible Areas Symptoms Misadjustments
Possible Areas Misadjustments
Problems Symptoms
Rotor Voltage2. PTestrform
Engine Problems
Wiring
Charging Circuit Test
BridgePerformTestthe. Output Rectifier
Eagle 10,000
Rotor Voltage Test
Test Description
Materials Needed
Test Procedure
Remove the case top, then reinstall the fuel cap
Rotor Voltage Test
Rotor Resistance Test
Remove the case top, then replace the fuel cap
Rotor Resistance Test
Troubleshooting and Repair
Eagle 10,000
Auxiliary and Field Winding Test
Auxiliary and Field Winding Test
To test the 115 VAC winding
To test the 230 VAC winding
To test the field winding
Eagle 10,000
Output Rectifier Bridge Test
Figure F.4 Location of Output Rectifier Leads
Output Rectifier Bridge Test
Charging Circuit Test
Figure F.5 Location of Voltage Regulator
Charging Circuit Test
Engine Throttle Adjustment Test
Strobe-tach Method
Engine Throttle Adjustment Test
Frequency Counter Method
Figure F.7
Oscilloscope Method Vibratach Method
Engine Throttle Adjustment Test
Scope Settings
Normal Open Circuit Voltage Waveform 115VAC Supply
High Idle no Load Output Control AT Maximum
Typical DC Weld Output Waveform CC Mode
Machine Loaded
Machine Loaded to 200 Amps AT 26 VDC
Abnormal Open Circuit DC Weld Voltage Waveform
Normal Open Circuit DC Weld Voltage Waveform CC Mode
Brush Removal and Replacement
Procedure
Brush Removal and Replacement
Figure F.9 Brush LEADS/BRUSHES Retained with Cable TIE
Slip Rings
Eagle 10,000
Printed Circuit Board Removal Replacement
Printed Circuit Board Removal
Replacement
Troubleshooting and Repair
Eagle 10,000
Output Rectifier Bridge Removal Replacement
43TROUBLESHOOTING and REPAIRF-43
Output Rectifier Bridge Removal
44TROUBLESHOOTING and REPAIRF-44
45TROUBLESHOOTING and REPAIRF-45
Eagle 10,000
Instructions
ENGINE/ROTOR Removal and Replacement
Figure F.12 Component LOCATIONS, ENGINE/ROTOR Removal
ENGINE/ROTOR Removal and Replacement
Engine and Rotor Removal Procedure
Figure F.13 Engine and Rotor Removed from Stator THRU-BOLT
Rotor Removal Procedure
Replacement KIT S20788
Reassembly Procedure
ENGINE/ROTOR Removal
Retest After Repair
Auxiliary Power Receptacle OUTPUT1
Engine Output
Welder DC OUTPUT1
Table of Contents Diagram Section
Eagle 10,000 Kohler
Electrical Diagrams
Wiring Diagram Code 11397 M21271
Terminal
Schematic Complete Machine Code 11096 L12259
Torroid Core located on
Schematic Complete Machine Code 11397 L13104
Schematic IDLER/FIELD Control P.C. Board L12197