Lincoln Electric SVM192-A BRUSH REMOVAL AND REPLACEMENT continued, Procedure, F-36, EAGLE 10,000

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F-36 TROUBLESHOOTING AND REPAIR F-36

BRUSH REMOVAL AND REPLACEMENT (continued)

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PROCEDURE

1.Remove the spark plug wires.

2.With a 5/16” nut driver, remove the 6 sheet metal screws from the case top.

3.Remove the rubber gasket (cover seal) from the lift bail.

4.Remove the fuel cap. The rubber gasket for the fill tube with come off with the case top.

5.Remove the case top, then reinstall the fuel cap.

6.WIth the 5/16” nut driver, remove the 5 screws holding the right case side.

7.Remove the right case side by lifting up and out.

8.With a needle nose pliers, gently removeSeethe Figureblue andF.9the. red wires from the brushes.

9.With a 7/16” wrench, remove the brush holder assembly bracket from the stator frame.

10.With a 5/16” open end wrench, remove the two screws that secure the brush holder assembly to the bracket. Slide the brush holder assem- bly out of the bracket.

11.To change the brushes, use a slot head screw driver to pop off the plastic retainer on the back of the brush holder assembly.

12.Remove the old brushes and insert the new ones. One corner of the terminal clip is beveled so that the brush can go in only one way.

13. Snap the plastic retainer back onto the brush holder. The brushes may need some reposi- tioning; wiggle them slightly to help them seat properly on the slip rings.

14. To reinstall the brushes, depress the spring- loaded brushes into the holder and slip a suit-

able non-metallic, fairly stiff retainer through the slots at the top andSeebottomFigureof theF.9.holder. A

cable tie works well;This will hold the brushes up so that you can easily install the holder.

15.Slide the brush holder assembly back into the bracket and, with the 5/16” open end wrench, install the two screws that hold it in place.

16.With the 7/16” wrench, install the brush holder assembly bracket to the stator frame.

17.Slowly remove the non-metallic retainer from the brush holder and let the brushes snap back against the slip rings.

18.With the needle nose pliers, connect the red and the black wires to the appropriate termi- nals on the brushes. The red wire is inboard.

19.Check the wire connections for clearance and tightness.

20.Reinstall the case side, fuel cap, lift bail gas- ket, case top, and spark plug wires.

EAGLE™ 10,000