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E-5

E-5

THEORY OF OPERATION

FIGURE E.5

OUTPUT BRIDGE, CAPACITOR, CHOKE, POLARITY SWITCH, CONTACTOR AND OUTPUT TERMINALS

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RANGE

 

 

 

 

 

SWITCH

 

 

 

 

 

 

AC

CHOKE

POLARITY SWITCH

 

 

 

OUTPUT

PART OF

 

 

 

RECTIFIER

RANGE

 

 

 

 

BRIDGE

SWITCH

 

 

 

REACTOR

AC

CAPACITORS

 

 

 

 

 

 

 

 

 

 

 

 

STATOR

 

 

 

MECHANICAL

 

 

 

 

 

ROTATION

 

 

 

 

 

ENGINE

ROTOR

 

 

 

 

STARTER

SLIP

ROTOR

 

 

 

RINGS

 

 

 

 

 

 

 

 

FLYWHEEL

 

 

 

 

 

ALTERNATOR

 

 

 

 

 

IDLER

 

 

 

 

 

SOLENOID

 

 

 

 

 

 

PRINTER

 

 

 

 

 

CIRCUT

 

 

 

 

 

BOARD

 

 

 

 

BATTERY

FIELD

 

 

 

 

 

 

 

 

 

 

CAPACITOR

 

 

 

 

 

115 & 230VAC

 

 

 

 

 

RECEPTACLES

 

 

 

 

FIELD

 

 

 

 

 

BRIDGE

 

 

 

BY-PASS

 

 

 

 

 

BOARD

 

 

 

 

 

CONTACTOR CLOSURE

 

 

 

 

 

 

 

 

 

CONTACTOR CLOSURE

 

OUTPUT

 

 

 

 

 

CONTROL

 

 

 

 

 

REMOTE

 

 

 

 

 

SWITCH

 

 

 

 

 

115VAC

 

 

 

 

 

42VAC

 

 

 

 

 

6 PIN

14 PIN

AMPHENOL

AMPHENOL

WORK

TERMINAL

OUTPUT

CONTACTOR

ELECTRODE

TERMINAL

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OUTPUT BRIDGE, CHOKE, POLARITY SWITCH, AND OUTPUT TERMINALS

The AC voltage developed in the stator weld winding is delivered, through the reactor and range switch, to the output bridge and polarity switch. Depending upon the setting of the polarity switch, either AC volt- age or DC voltage is delivered through the output con- tactor, which is activated by the printed circuit board, to the output terminals. If AC output is selected, then the current path is from the stator weld winding through the reactor, range switch, polarity switch and output contactor to the output terminals. If a DC out- put is called for, then the current path is through the output bridge, where the AC voltage is rectified to a DC voltage, and then to the choke, where the DC out- put is filtered. The filtered DC current path is through the polarity switch and output contactor and then on to the output terminals.

If a CV (constant voltage) mode is desired, the reactor is passed by. The range switch applies a lower AC voltage to the rectifier bridge. The DC output of the bridge is filtered and “stiffened” by the capacitors. This lower but “stiffer” DC output is passed through the choke, polarity switch, and contactor and then on to the output terminals.

NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.

RANGER 9

 

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Image 55
Lincoln Electric SVM 110-A service manual Output BRIDGE, CHOKE, Polarity SWITCH, and Output Terminals

SVM 110-A specifications

The Lincoln Electric SVM 110-A is a state-of-the-art welding machine designed to cater to the needs of professionals and hobbyists alike. Known for its adaptability and superior performance, the SVM 110-A provides a seamless welding experience that is gaining popularity across various industries.

One of the main features of the Lincoln Electric SVM 110-A is its impressive power output. Capable of delivering up to 110 amps of welding current, this machine is ideal for a wide range of applications, including light to medium fabrication work, maintenance, and repair tasks. The versatile voltage input options allow users to operate the machine on standard household current as well as generator power, enhancing its portability and usability in diverse settings.

The SVM 110-A employs advanced inverter technology, which allows for a more compact design without sacrificing performance. This technology not only improves efficiency but also provides greater control over the welding arc, ensuring cleaner beads and reduced spatter. Additionally, the inverter design contributes to a lighter weight, making the SVM 110-A easy to transport and maneuver.

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The machine supports a variety of welding processes, including MIG and stick welding, offering unmatched versatility in terms of the types of materials it can handle. From steel to aluminum, the SVM 110-A demonstrates excellent compatibility with various consumables, allowing users to select the best options for their projects.

Furthermore, the design of the SVM 110-A incorporates advanced safety features, including thermal overload protection and a sturdy construction that can withstand demanding environments. This commitment to safety ensures that users can perform their work confidently and efficiently.

In conclusion, the Lincoln Electric SVM 110-A is a remarkable welding machine that combines power, portability, and ease of use. Its advanced inverter technology, user-friendly controls, and versatility make it an ideal choice for both amateurs and seasoned welders. Whether for home projects or professional trades, the SVM 110-A stands out as a reliable and efficient solution in today’s welding landscape.