Installation & Service Manual

7 Domestic water heaters (continued)

Required temperature rise

Circulating pump

Based on heating potable water with a hardness of 5 to 25 grains per gallon and/or total dissolved solids not exceeding 350 ppm, see Water Chemistry, this page.

1.The water heater must be connected to a properly sized pump that circulates water between the heater and storage tank.

Water chemistry

The required temperature rise and the standard pump sizing are based on the heating of potable water with a hardness of 5 to 25 grains per gallon and a total dissolved solids not exceeding 350 ppm. Consult the appliance manufacturer when heating potable water exceeding these specifications.

Heating of high hardness and/or high total dissolved solids water will require a larger circulating pump, an optional cupro-nickel heat exchanger and a revised temperature rise specification based on the water chemistry of the water to be heated.

Water with a hardness of less than 5 grains per gallon will usually have a low pH which can be aggressive and corrosive causing non-warrantable damage to the heater, pump and associated piping. Corrosion due to water chemistry generally shows up first in the hot water system because heated water increases the rate of corrosive chemical reactions.

Pipe size requirements

Table 7B, pipe sizing chart provides the minimum pipe size for common manifold piping to ensure adequate flow.

TABLE 7C

Pipe Sizing Chart

497 - 747

987 - 2067

 

 

 

 

Number of

Common Pipe

Number of

Common Pipe

Units

Size (Min.)

Units

Size (Min.)

 

 

 

 

1

2''

1

2 1/2''

2

3''

2

4''

3

3''

3

4''

4

4''

4

5''

5

5''

5

6''

6

5''

6

6''

2.The pump is sized to heater input and water hardness. Care should be taken to size the pump correctly. See Water Chemistry, this page.

3.The water heater is equipped with a factory-supplied pump delay system in accordance with the requirements of the latest edition of ASHRAE 90.1.

4.Lubricate the pump to the manufacturer’s recommendations. Pump damage due to inadequate lubrication is non-warrantable.

5.Standard water heaters are furnished with the following circulating pump. Mount the pump on the unit’s inlet water connection.

Models 497 - 747

1/4 HP, 120 VAC, 5.8 Amps

Models 987 - 2067

1/2 HP, 120 VAC, 7.4 Amps

This pump is sized based on installation of a single storage tank and heater in close proximity. If the number of fittings and straight pipe exceeds the quantities shown in this section, a larger pump will be required.

The standard pump selection is based on the following pipe and fittings from the unit to the storage tank:

6

90° elbows

2

ball valves

2

unions

1

cold water tee

No more than 45 feet of straight pipe.

NOTICE

For every elbow and tee in excess of those shown

above, deduct 5 feet from maximum allowable

 

straight pipe in heater to tank circulating loop.

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Lochinvar 497 - 2067 Required temperature rise, Pipe size requirements, Water chemistry, Pipe Sizing Chart 497 987

497 - 2067 specifications

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