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Lochinvar
497 - 2067 Ladder diagram continued, Diagrams continued, 0987-20670497-747
Models:
497 - 2067
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Specifications
Install
Pressure Drop Chart
Placement of sensors
Warranty
Maintenance
Connecting to gas supply
8_Optionaloutdoor reset control
Diagnostic Status Indication
Setup procedure
Page 65
Image 65
Installation & Service Manual
10
Diagrams
(continued)
Ladder diagram
(continued)
0987-2067
0497-747
65
Page 64
Page 66
Page 65
Image 65
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Page 66
Contents
Installation & Service Manual Models: 497 -
CBX-CWX-I-SRev A
WHAT TO DO IF YOU SMELL GAS
Save this manual for future reference
NOTICE
Hazard definitions
Contents
DANGER
Installation & Service Manual
Warranty –
Please read before proceeding
Special instructions
Owner warning –
Safety information
Prevention of freezing –
Codes –
Installation & Service Manual
The Copper-fin- How it works
Models 497 - 747 Rear View
Models 497 - 747 Front View
Models 497 - 747 Right Side inside unit
Models 497 - 747 Left Side inside unit
Models 987 - 2067 Front View
The Copper-fin- How it works... continued
Models 987 - 2067 Rear View
Models 987 - 2067 Right Side inside unit
Ratings
Other Specifications
Copper-fin I=B=R Rating
Notes
Notes
Copper-finSpecifications
Installation & Service Manual
1 Determine unit location
Installation
Locating the unit
Indoor clearances from combustible construction
1 Determine unit location continued
Outdoor boiler installation
Shut-downand draining
Freeze protection
Combustion and Ventilation Air
TABLE 1B
Installation & Service Manual
1 Determine unit location
Figure 1-4 Combustionair filter Models
Figure 1-3 Combustionair filter Models
Combustion air filter
Installation & Service Manual
Figure 1-7_Outsidecombustion air, using ducts
2. Outside Combustion Air, Using Ducts
Combustion Air Options
1. Outside Combustion Air, No Ducts
3. Combustion Air from an Interior Space
Exhaust Fans
Figure 1-8_Combustionair from an interior space
Installation & Service Manual
General information
2 Venting
Venting support
Vertical vent termination clearances and location
Barometric damper location
TABLE 2A
Vent system options
Negative draft
1.Conventional negative draft venting
Flue outlet piping
Common venting systems
Inspection of a masonry chimney
Masonry chimney installation
Installation & Service Manual
Vertical vent termination clearances and location
Outdoor vent/air inlet location
2. Outdoor installation venting
Installation & Service Manual
2 Venting
Figure 2-7_Outdoorvent cap installed on Models
Figure 2-6_Outdoorvent cap installed on Models
Outdoor vent kit
TABLE 2B
3 Gas connections
Connecting to gas supply
Gas piping
Gas pressure test
Gas connection
3 Gas connections continued
TABLE 3B
TABLE 3C
TABLE 3D
Combination gas valves
Venting of combination gas valves
Checking gas supply pressure
Installation & Service Manual
Gas manifold pressure adjustment
3 Gas connections continued
NOTICE
Regulator Pressure Less Front Chamber Pressure
TABLE 3E Net Manifold Pressure
Figure 3-4_Measuringmanifold gas pressure
Installation & Service Manual
Heating boiler installations
Water flow switch
4 Water connections
Inlet and outlet connections
Circulator pump specifications
Pressure Drop Chart
Pump delay operation
Water connections heating boilers only
Low system water volume
Minimum boiler water temperatures
4 Water connections continued
Installation & Service Manual
TABLE 4A
Low temperature return water systems
TABLE 4B
Radiant floor and snow melt heating systems
4 Water connections continued
Installation & Service Manual
COMMON MANIFOLD SIZE Min Models: 497 -
NOTICE
4 Water connections
Installation & Service Manual
3 1/2
NOTICE
Installation & Service Manual
Figure 4-7_Boilerwith low temperature bypass
4 Water connections continued
TO FLOOR DRAIN
1 TEMPERATURE AND PRESSURE GAUGE AUTOMATIC AIR
Installation & Service Manual
4 Water connections
NOTICE
Typical heating boiler installations
Installation with a chilled water system
Boiler flow rate
TABLE - 4C
Boiler bypass requirements
Temperature / pressure gauge
Filling the system
Water treatment
5 Electrical connections
Connecting to electrical supply
TABLE 5A
Figure 5-1_Controlpanel location
Figure 5-5_Fieldinstallation safety devices
ENABLE
burners
Terminal strip connection options
Locating the temperature control
Temperature adjustment
Temperature control settings
Figure 5-7_Temperaturecontrol setting knobs
Figure 5-8_Optionaloutdoor reset control
Outdoor reset option
Setpoint
Differential
Inlet water temperature sensor
Temperature control sensors
Multi-purposetemperature sensor
Outdoor air temperature sensor
TABLE 5C
Hot surface ignition system
Remote mounting of a sensor
Hot surface igniter and ignition control module
Ignition and control timings
Diagnostic Status Indication
Figure 5-12_Hotsurface ignition control module
Installation & Service Manual
Figure 5-13_Operation /diagnostic lights
Operation and diagnostic lights
TABLE 5E
TABLE 5D
Installation & Service Manual
6 Startup
Figure 6-1_Operatinginstructions
Check/control water chemistry
Freeze protection when used
Fill and test water system
Purge air from water system
Check thermostat circuits
Check for gas leaks
Check vent and air piping
Start the boiler
TABLE - 7A
7 Domestic water heaters
TABLE 7B
Water velocity control
Installation & Service Manual
7 Domestic water heaters continued
NOTICE
BUILDING HOT WATER SUPPLY RELIEF VALVE LOCK-TEMP
7 Domestic water heaters
Installation & Service Manual
NOTICE
BUILDING HOT WATER SUPPLY RELIEF VALVE LOCK-TEMP
7 Domestic water heaters continued
Installation & Service Manual
COMMON MANIFOLD SIZE Min
NOTICE
7 Domestic water heaters
Installation & Service Manual
NOTICE
BUILDING HOT WATER SUPPLY RELIEF VALVE
TABLE 7C
Required temperature rise
Models 497 - 1/4 HP, 120 VAC, 5.8 Amps
Models 987 - 1/2 HP, 120 VAC, 7.4 Amps
Domestic water temperature
Potable hot water temperature control settings
TABLE 7D
Minimum pump performance
Installation & Service Manual
Location of cold water supply piping connections
7 Domestic water heaters continued
NOTICE
Optional relief valve
High water temperature limit control
Thermal expansion
Cathodic protection
Flue gas passageways cleaning procedure
8 Maintenance
Burner removal and cleaning
Appliance area
Fan cleaning
Heat exchanger cleaning
Combustion air fan adjustment
Adjusting air pressure
Adjustment procedure Models 497 -
8 Maintenance continued
Adjustment procedure: Models 1437, 1797 and
Figure 8-2_Airpressure switch
Sequence of operation
Figure 8-6_Adjustingthe air shutter
Ignition system checkout
Overview
End of sequence
Heat transfer process
8 Maintenance continued
Installation & Service Manual
ON/OFF Rocker Switch
Power Supply AC120VAC/60Hz
Manual Reset High-LimitThermostat
Safety Device Terminals
Trial for Ignition Ignition Module Function
Pump Delay Electronic Thermostat Function
Igniter Controlled by Ignition Module
Hi-LoFire Relay
Installation & Service Manual
10 Diagrams
Ladder diagram
0987-20670497-747
Ladder diagram continued
10 Diagrams continued
Installation & Service Manual
Connection diagram
10 Diagrams
10 Diagrams continued
Connection diagram continued
Installation & Service Manual
CBX-CWX-I-SRev A 3/11