Service Manual

3Troubleshooting

￿WARNING

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Always disconnect power to the boiler before servicing. Failure to comply could result in severe personal injury, death, or substantial property damage.

Check control module fuses

NOTICE

ALWAYS check control module fuses

before replacing control module or any

 

 

 

major components (blower, etc.). If one of

 

these fuses is blown, it can prevent the

 

control module or other components from

 

operating.

￿WARNING Never jumper (bypass) any device except for momentary testing as outlined in the

Troubleshooting chart. Severe personal injury, death, or substantial property damage can result.

Before troubleshooting:

1.Have the following items:

a.Voltmeter that can check 120 vac, 24 vac, and 12 vdc.

b.Continuity checker.

c.Contact thermometer.

2.Check for 120 vac (minimum 102 vac to maximum 132 vac) to boiler.

3.Make sure thermostat is calling for heat and contacts (including appropriate zone controls) are closed. Check for 24 vac between thermostat wire nuts and ground.

4.Make sure all external limit controls are installed and operating.

Check the following:

1.Wire connectors to control module are securely plugged in at the module and originating control.

2.Gas pressures:

•Maximum: 14 inches w.c. (natural and LP) with no flow (lockup) or with boiler on

•Minimum: 4 inches w.c. (natural), 8 inches w.c. (LP) with gas flowing (verify during boiler startup)

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1.Turn OFF the power to the boiler at the external line switch.

2.Remove top access cover.

3.Remove the control module cover.

4.Inspect fuses F2, F3, F4, and F5, see FIG 5 below.

Figure 3-1Control Module Fuses

F3 - 1.25 AMP FUSE

MAIN BOARD

F4 - 3.15 AMP FUSE

GAS VALVE

F5 - 5 AMP FUSE

PUMPS

F2 - 3.15 AMP FUSE

24V SUPPLY

5.The boiler is shipped with three (3) spare fuses in a plastic bag provided with the unit.

6.If necessary, replace open fuse (F3 is 1.25 amps, F2 and F4 are 3.15 amps, and F5 is 5 amps).

Note: Fuses F2 - F5 are all slow blow fuses.

￿WARNING Do not jumper fuse or replace with any fuse except as specified. Failure to comply

could result in severe personal injury, death, or substantial property damage.

7.Install control module cover and top access cover after fuse inspection.

8.Restore power to the boiler at the external line switch and verify boiler operation (Section 10 - Start-up in the Knight Boiler Installation and Operation Manual) after completing boiler service.

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Lochinvar 50-210 service manual Troubleshooting, Check control module fuses, Before troubleshooting, Check the following
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50-210 specifications

The Lochinvar 50-210 is a powerful and efficient boiler designed for residential and commercial heating applications. This model is a part of Lochinvar’s line of advanced heating solutions, known for their reliability, efficiency, and innovative technologies. The 50-210 offers a high thermal efficiency rating, ensuring that energy consumption is minimized while still providing excellent heating performance.

One of the standout features of the Lochinvar 50-210 boiler is its advanced control system. It is equipped with a user-friendly LCD display that allows easy access to system settings and real-time performance data. This technology enhances user experience, allowing for easy adjustments and monitoring, ensuring optimal performance based on specific heating needs.

The Lochinvar 50-210 is designed with a fully modulating burner, which means it can adjust its output to match the heating demand effectively. This feature not only provides superior comfort but also increases energy savings by preventing the boiler from running at full capacity when it's not necessary. Moreover, the modulating burner minimizes wear and tear, extending the lifespan of the unit.

In terms of safety, the Lochinvar 50-210 incorporates several features such as multiple temperature and pressure sensors, flame safeguard systems, and safety cut-off controls. These safeguard mechanisms ensure that the system operates safely and efficiently, providing peace of mind to users.

The construction of the Lochinvar 50-210 is robust, featuring high-grade stainless steel and a durable heat exchanger. This design helps resist corrosion, ensuring longevity and requiring minimal maintenance over the years. Additionally, its compact design allows for easier installation, making it suitable for various settings, even those with limited space.

Furthermore, the Lochinvar 50-210 operates quietly, which adds to its appeal for residential installations. Its environmental considerations are also noteworthy, with low emissions contributing to cleaner air quality.

Overall, the Lochinvar 50-210 is a sophisticated heating solution that blends efficiency, reliability, and advanced technology. With its user-friendly controls, modulating burner, safety features, and durable construction, it meets the heating demands of modern homes and commercial spaces, making it a top choice for those seeking dependable boiler performance.
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