Service Manual
3Troubleshooting (continued)
Table 3F (continued from previous page) Troubleshooting Chart - Fault Messages Displayed on Boiler Interface
FAULT | DESCRIPTION | CORRECTIVE ACTION | |||
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| The stack temperature has exceeded the set | • Inspect the heat exchanger. Reference page 27 of | |||
| parameters for the boiler. | this manual for the procedure on how to clean the flue | |||
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| side of the heat exchanger. | |||
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| • Inspect the flue sensor and associated wiring. | |||
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| Measure the resistance of the flue sensor and | |||
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| compare to Table 3C on page 30 of this manual. | |||
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| Replace the sensor if necessary. | |||
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| • Verify that the vent/air intake pipes are properly | |||
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| installed and that there are no obstructions. | |||
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| • Replace the main control board. | |||
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| The temperature rise across the heat | • Verify that the system is full of water and that all air | |||
| exchanger has exceeded the set parameters | has been properly purged from the system. | |||
| for the boiler. | ||||
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| • Verify that the boiler is piped properly into the heating | |||
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| system. Refer to Section 6 - Hydronic Piping of the | |||
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| Knight Wall Mount Installation and Operation Manual | |||
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| for the proper piping methods for the Knight wall mount | |||
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| boiler. | |||
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| • Check for 120 vac to the boiler pump motor on a call | |||
Temp O/Shoot |
| for heat. If voltage is not present, check the wiring | |||
| back to the main control board. Replace the main | ||||
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| control board if necessary. | |||
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| • If 120 vac is present on a call for heat and the boiler | |||
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| pump is not operating, replace the pump. | |||
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| • Verify that the boiler pump is set to the proper speed | |||
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| or that the pump is the proper size. Reference | |||
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| Section 6 - Hydronic Piping of the Knight Wall Mount | |||
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| Installation and Operation Manual for boiler pump | |||
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| specifications. | |||
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| Outlet water temperature has exceeded the | • Verify that the system is full of water and that all air | |||
| maximum outlet water temperature. | has been properly purged from the system. | |||
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| • Verify that the boiler is piped properly into the heating | |||
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| system. Refer to Section 6 - Hydronic Piping of the | |||
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| Knight Wall Mount Installation and Operation Manual | |||
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| for the proper piping methods for the Knight wall mount | |||
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| boiler. | |||
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| • Check for 120 vac to the boiler pump motor on a call | |||
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| for heat. If voltage is not present, check wiring back | |||
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| to the main control board. Replace the main control | |||
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| board if necessary. | |||
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| • If 120 vac is present on a call for heat and the boiler | |||
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| pump is not operating, replace the pump. | |||
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