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Lochinvar
2072, 502 operation manual Notes
Models:
2072
502
1
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Specs
Install
8_3Way Valve Cover Connection Diagram
Warranty
Maintenance
Configuration of the cascade
Connecting the air inlet pipe to the unit
Address reported problems
Enter/Reset
Error logging
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Image 67
Notes
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Contents
CPX-I-ORev B
Installation & Operation Manual Models: 502 -
Save this manual for future reference
CAUTION CAUTION NOTICE
Contents
Hazard definitions
DANGER
Checking equipment –
Warranty –
Please read before proceeding
Special instructions
Codes
Safety information
Owner warning –
Prevention of freezing –
Installation & Operation Manual
The Copper-fin2 - How it works
Models 502 - 752 Rear View
Installation & Operation Manual
The Copper-fin2 - How it works
Models 502 - 752 Front View
Models 992 - 2072 Rear View
The Copper-fin2 - How it works... continued
Installation & Operation Manual
Models 992 - 2072 Front View
NOTICE Notes
Ratings
Specifications
Installation & Operation Manual
Indoor clearances from combustible construction
1 Determine unit location
Installation & Operation Manual
Location of unit
1 Determine unit location
Installation & Operation Manual
Outdoor pool heater installation
2. Outside Combustion Air, Using Ducts
Figure 1-5_OutsideCombustion Air Through Ducts
1 Determine unit location continued
Installation & Operation Manual
4. Outside Combustion Air - Using Direct Venting
Combustion air filter
Installation & Operation Manual
1 Determine unit location
Exhaust fans
Identify your appliance’s vent system
B C D
2 Venting
BEFORE YOU BEGIN
Installation & Operation Manual
Vent system options
2 Venting
Venting support
General information
TABLE - 2A
Installation & Operation Manual
Negative draft
Conventional negative draft venting - see page
Installation & Operation Manual
2 Venting
NOTICE
Installation & Operation Manual
Masonry chimney installations
Vertical vent termination clearances and location
NOTICE
Installation & Operation Manual
2 Venting
Figure 2-1_VentTermination from Peaked Roof - 10 ft. or Less From Ridge
Length of air inlet pipe
Vertical DirectAire venting - see page
Installation & Operation Manual
Combustion air inlet piping
Combined air inlet points
Installation & Operation Manual
2 Venting
Vertical Rooftop Air Inlet
Venting of flue products
TABLE - 2B
Installation & Operation Manual
w/Rooftop Combustion Air Inlet
Sidewall with fan
Sidewall venting - see page
Installation & Operation Manual
2 Venting
Flue outlet piping
Installation & Operation Manual
Drain tee installation
Sidewall venting without fan
2 Venting
TABLE - 2C
Installation & Operation Manual
W/POWER FAN ASSY
NOTICE
TABLE - 2D
Installation & Operation Manual
Venting of flue products
2 Venting
Direct venting - see page
Installation & Operation Manual
Drain tee installation
Horizontal DV venting termination
TABLE - 2E
Installation & Operation Manual
Masonry chimney installation
Air inlet piping materials
Installation & Operation Manual
Connecting the air inlet pipe to the unit
2 Venting
NOTICE
Installation & Operation Manual
Multiple sidewall direct vent installations
Vertical and sidewall combustion air inlet
Installation & Operation Manual
Outdoor installation - see page
Venting
TABLE - 2F
Gas pressure test
Connecting to gas supply
3 Gas connections
Gas connection
Gas train and controls
Combination gas valves
Installation & Operation Manual
3 Gas connections
Checking gas supply pressure
3 Gas connections continued
Installation & Operation Manual
TABLE - 3D
Figure 4-1_WaterConnections - Models 502 -
4 Water connections
Installation & Operation Manual
Circulating pump
Installation of return and supply sensors
4 Water connections continued
Heat exchanger
Installation & Operation Manual
Figure 4-4_HeaterBeyond 15 feet of Pool Piping
Installation & Operation Manual
4 Water connections
Figure 4-3_HeaterWithin 15 feet of Pool Piping
4 Water connections continued
Installation & Operation Manual
POOL RETURN SENSOR SECONDARY LOCATION 3 MIN 110
POOL RETURN SENSOR LOCATION
Installation & Operation Manual
4 Water connections
NOTICE
4 Water connections continued
Installation & Operation Manual
Automatic bypass valve cover installation
Figure 4-8_3Way Valve Cover Connection Diagram
Automatic chlorinator and chemical feeders
Water flow switch
Pump purge delay
Relief valve
General information
3-wayautomatic bypass valve wiring
5 Electrical connections
Installation & Operation Manual
5 Electrical connections
Installation must comply with
Installation & Operation Manual
Figure 5-2_LineVoltage Field Wiring Connections
Pool return sensor - 2-wire
5 Electrical connections continued
Installation & Operation Manual
Louver proving switch
Figure 5-5_LowVoltage Field Wiring Connections
Alarm contacts
Wiring of the cascade
Installation & Operation Manual
Starting the filter system
Pre-startchecklist
6 Startup
Installation & Operation Manual
Check vent and air piping
Installation & Operation Manual
6 Startup
Check thermostat circuits
Figure 6-2_OperatingInstructions
Installation & Operation Manual
6 Startup continued
Set clock
Installation & Operation Manual
Configuration of the cascade
6 Startup
Protection features
7 Operating information
General
Installation & Operation Manual
Service reminder
Installation & Operation Manual
Pool heater temperature regulation
Run-timeand alarm outputs
Sequence of the cascade
7 Operating information continued
Installation & Operation Manual
Cascade
Installation & Operation Manual
Sequence of operation
OPERATION
DISPLAY
7 Operating information continued
Copper-fin2 control module
Installation & Operation Manual
ENTER/RESET
7 Operating information
Installation & Operation Manual
Access modes
Installer
Screen #
Status display screens
Installation & Operation Manual
7 Operating information continued
Status Display Screens cont’d
7 Operating information
see the following pages for instructions
8 Maintenance Maintenance and annual startup
Service technician
Owner maintenance
Inspect appliance interior
8 Maintenance
Address reported problems
Inspect appliance area
Check relief valve
8 Maintenance continued
Check all wiring
Check control settings
Check flue gas passageways
Inspect and clean burner
Perform start-upand checks
Check burner flame
8 Maintenance continued
Inspect and clean the heat exchanger
Review with owner
Oiled bearing circulators
DISPLAY
9 Connection diagram
Installation & Operation Manual
MAIN POWER HARNESS
CONTROLLER
9 Connection diagram continued
Installation & Operation Manual
DANGER
120 VAC
10 Ladder diagram
Installation & Operation Manual
LOW VOLTAGE
Installation & Operation Manual
10 Ladder diagram continued
Notes
Notes
CPX-I-ORev B 7/11