. A complete Parts List is available at www.MillerWelds.com

6-5. Typical MIG Connections And Settings Using Weld Control And Spoolgun

 

Typical Settings For

 

4043 (.035) Aluminum On

 

1/8 in Material:

Tools Needed:

Note Coarse Range and Weld

Process switch settings.

3/4 in

 

 

10

9

8

Work

Connect to unused

 

contactor terminal.

12

6

5

Plug and sensing lead not used in this application.

Left Side View

2

1

11

4

5

6

3

7

802 847-C / 228 199-A

 

.This section provides general guide- lines and may not suit all applications.

1Weld Control

2Spoolgun

3Optional Contactor (Recommended)

4Reed Switch

5Weld Cable (Customer-Supplied)

6Weld Control Weld Terminal

7Weld Power Cable From Spoolgun

8Work Clamp

9Gas Hose

10Argon Cylinder

11Trigger Control Cord

12 Input Power Cord

.Be sure to use the correct size weld cables (see Section 5-7).

Route weld cable from welding generator Electrode terminal through reed switch to unused contactor terminal. Connect weld cable from spoolgun to weld control weld ter- minal (item 6).

Connect work cable to welding generator Work terminal.

Insert trigger control plug (item 11) into weld control receptacle. Tighten threaded collar.

Connect ac power cord (item 12) to 120 volt ac receptacle on welding generator.

Connect gas hose from spoolgun to regula- tor on Argon bottle.

Reinstall weld control wrapper.

Typical Settings For 4043 (.035) Aluminum On 1/8 in Material:

>Set Weld Process Selector switch to Wire + (DCEP) position.

>Set Coarse Range switch to Wire 19-28 volts position.

>Set Fine Control to desired voltage (arc length). Start with a low voltage setting (about 4) to prevent burnback.

>Set wire feed speed between 240-270 ipm.

OM-4434 Page 29

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Miller Electric Bobcat 225 manual Typical Settings For, Material, Work, Left Side View