Maintenance ROBIN-POWERED Units | Miller Electric Bobcat 225

. A complete Parts List is available at www.MillerWelds.com

SECTION 8 − MAINTENANCE (ROBIN-POWERED UNITS)

8-1. Maintenance Label (Robin-Powered Units)

OM-4434 Page 33

Image 37

Miller Electric Bobcat 225 manual Maintenance ROBIN-POWERED Units, Maintenance Label Robin-Powered Units

Contents

File Engine Drive OM-4434 From Miller to You Table of Contents 10-2 10-110-3 11-1 Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burns Buildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosion Compressed Air Hazards Engine Hazards HOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injury California Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference − Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer Indique des instructions spécifiques LES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion ’EXPLOSION DE LA Batterie peu LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peut Principales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF Symbol Definitions − SpecificationsWeld, Power, and Engine Specifications − Definitions Dimensions For Units With Optional Running Gear Dimensions, Weights, and Operating AnglesRobin-PoweredUnit 560 lb 254 kg Dimensions Fuel Consumption Kohler-Powered Units Fuel Consumption Robin-Powered Units For CC/DC Mode For CV/DC Mode For CC/AC ModeVolt-Ampere Curves Duty Cycle Generator Power Curve Installing Welding Generator − InstallationMounting Do not use flexible mounts Grounding Oil Check Engine Prestart Checks Robin-Powered UnitsOil Engine Prestart Checks Kohler-Powered Units Connecting Or Replacing the Battery Installing Exhaust PipeConnecting The Battery Connect negative − cable last Replacing The Battery Tools Needed Correct Installation Connecting to Weld Output TerminalsStop engine Work Weld Output Terminal 150 ft 200 ft 250 ft Selecting Weld Cable Sizes350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m OM-4434 Place switch in Run position to operate most MIG equipment Engine Control SwitchCoarse Range Switch − Operating the Welding Generator Infrequently Cold Weather Engine OperationLoaded Frequently Loaded Electrode Typical Stick Welding Connections And Control Settings Solid Wire Applications Typical MIG Welding Connections And SettingsBe sure to use the correct size weld cables see Section Fine Control, Weld Process switch Settings Self-Shielded Flux Core Wire Applications Set wire feed speed between 240-270 ipm OM-4434 Typical Settings ForMaterial Work Standard Receptacles − Operating Auxiliary Equipment Breaker trips Optional Generator Power Receptacles Wiring Optional 240 Volt Plug Simultaneous Weld And PowerCurrent Available in Amperes 240 Receptacle Maintenance Label Robin-Powered Units − Maintenance ROBIN-POWERED Units Stop engine before maintaining Routine Maintenance Robin-Powered Units100 200 Servicing Optional Spark Arrestor Robin-Powered Units Servicing Air Cleaner Robin-Powered UnitsStop engine and let cool Before adding oil Close valve and valve capRunning engine Oil Fill Idle Speed Adjustment Adjusting Engine Speed Robin-Powered UnitsTurn idle speed screw for fine adjustments Weld/Power Speed Adjustment Stop engine. Disconnect negative − battery cable Overload Protection Robin-Powered Units Maintenance Label Kohler-Powered Units − Maintenance − KOHLER-POWERED Units Hours Nl Weld Cables ~ Slip Rings Nl Brushes OM-4434 Routine Maintenance Kohler-Powered Units Servicing Air Cleaner Kohler−Powered Units 2 ID x 7 in Hose Oil Filter Stop engine and let cool Oil Drain ValveFull Before adding oil Running engine Turn idle speed screw for fine ad- justments Adjusting Engine Speed Kohler-Powered Units Servicing Optional Spark Arrestor Kohler-Powered Units Overload Protection Kohler-Powered UnitsIf a fuse opens, it usually indi Welding Troubleshooting − TroubleshootingGenerator Power Troubleshooting Trouble Remedy Engine Troubleshooting Control switch S2, and throttle solenoid TS1 − Parts ListRecommended Spare Parts Recommended Spare Parts Circuit Diagram For Welding Generator − Electrical Diagrams 228 461-A Selecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building Systems Approximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running Watts Contractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment How Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting Amperage Typical Connections To Supply Standby Power Cord Lengths for 120 Volt Loads Selecting Extension Cord Use Shortest Cord PossibleCurrent Load Watts Amperes Cord Lengths for 240 Volt Loads − Stick Welding Smaw Guidelines Stick Welding Procedure Striking an Arc − Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc − Tapping Technique Good Weld Bead Characteristics Poor Weld Bead CharacteristicsPositioning Electrode Holder 10-30 9090 End View of Work Angle Electrode Movement During Welding Conditions That Affect Weld Bead Shape Lap Joint Butt JointsTee Joint 16 in 30 1.6 mm Tack Welds Troubleshooting − Excessive Spatter Troubleshooting − PorosityWeld Test Possible Causes Corrective Actions Troubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Excessive Penetration Troubleshooting − Waviness Of Bead Troubleshooting − Burn-ThroughTroubleshooting − Distortion Holding And Positioning Welding Gun − MIG Welding Gmaw Guidelines Short Normal Long Push Perpendicular DragSlow Normal Fast Gun Movement During Welding 15-8 Troubleshooting − Porosity 15-7 Troubleshooting − Excessive Spatter15-9 Troubleshooting − Excessive Penetration Fusion between weld metal Lack Of Penetration − shallowImproper joint preparation Base metal to move Unsteady hand Support hand on solid surface or use two hands Application Common MIG Shielding GasesFillet Page Your distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s